Auto Crane HC-10 NEXSTAR, Owner'S Manual, Page: 4 / 92

4
Table Of Contents
Electrical Harness Schematic ................................................................................................... 40
Hydraulic Troubleshooting Table ............................................................................................... 41
Hydraulic Schematic .............................................................................................................. 42
Maintenance .................................................................................................... 43
Inspection Requirements ........................................................................................................ 43
Inspection Classification ......................................................................................................... 43
Frequent Inspection ............................................................................................................... 43
Periodic Inspection ................................................................................................................. 44
Cranes Not In Regular Use ...................................................................................................... 45
Inspection Records ................................................................................................................ 45
Testing Requirements ............................................................................................................. 45
General Repairs and Maintenance ............................................................................................ 46
Maintenance Precautions ........................................................................................................ 46
Adjustments and Repairs ........................................................................................................ 46
Lubrication ........................................................................................................................... 46
Rope Replacement ................................................................................................................. 47
Rope Installation and Maintenance ........................................................................................... 47
Paint Finish Maintenance ........................................................................................................ 48
Lubrication and Maintenance Schedule ..................................................................................... 49
Lubrication Points .................................................................................................................. 50
NexStar Control Valve Cartridge Maintenance ............................................................................ 51
Rotation Bearing Replacement ................................................................................................. 52
Hoist Operation ..................................................................................................................... 53
Rotation Gearbox/Slewing Drive Maintenance ............................................................................ 53
Eccentric Ring Adjustment ...................................................................................................... 54
Installation ..................................................................................................... 55
General Installation ............................................................................................................... 55
General Hydraulic Schematic ................................................................................................... 57
General Hydraulic Schematic With Diverter Valve ....................................................................... 58
General electrical hookup........................................................................................................ 59
Docking Station .................................................................................................................... 61
System Relief Valve Setting Instructions ................................................................................... 62
Stability Chart Installation ...................................................................................................... 63
Large Crane Serial Number Location ......................................................................................... 65
Recommended Operating Temperature ..................................................................................... 66
Decal Layout - P/N 460179021 ....................................................................... 67
General Assembly - P/N 460179005 ............................................................... 69
Pedestal Assembly - P/N 460179205 .............................................................. 71
Hydraulic Valve Bank - P/N 480989251 .......................................................... 77
Wiring Harness - P/N 366823439 ................................................................... 79
Hoist Assembly - P/N 123449 ......................................................................... 80
Rotation Gearbox - P/N 160248 ...................................................................... 83
Boom Assembly - P/N 460178100 ................................................................... 85
Travel Block Assembly - P/N 460125000 ........................................................ 88
Warranty ......................................................................................................... 89
HC-10 NEXSTAR