Aussie Predator Plus Operator'S Instruction Manual Download Page 14

Aussie Scud & Ultra … Operator’s Instruction Manual 

14 

Aussie Pumps 

March 2018 

AUSSIE HIGH PRESSURE BLASTER RISK ASSESSMENT 

 

MODELS:  

In line with the National Occupation Health & Safety Commission’s requirements the 
data below applies to the Aussie Scud range of high pressure water blaster models: 

 

Scud 350 

 

Predator Plus * 

 

Scud 351 

 

Ultra * 

 

Scud 400 

 

DESCRIPTION: 

Engine drive high pressure cold water blasters designed for professional cleaning applications. 

MATERIAL CONSTRUCTION: 

Aussie Scud pressure washers are mounted on heavy duty trolley mounted frames.  They consist of a quality 
internal combustion petrol engine driving a triplex style three piston high pressure pump.  The machines are 
supplied  with  wheels  for  ease  of  portability  and  manoeuvrability.  The  machines  can  be  supplied  with  hose 
reels and up to 45 metres of high pressure hose to increase operator convenience. 

RISK RANKING METHOD: 

Risk  is  the  combination  of  the  likelihood  of  a  specific  unwanted  event  and  the  potential  consequences  if  it 
should occur.

 

RISK RANKING METHOD: 

For each event, the appropriate probability (a letter A to E) and consequences (a number 1 to 5) is selected. 

RISK RANKING TABLE: 

The  consequences  (loss  outcomes)  are  combined  with  the 
probability  (of  those  outcomes)  in  the  risk  ranking  table  to 
identify the risk rank of each loss event (e.g. a consequence of 
3 with a probability of B yields a risk rank of 9). 

The  table  yields  a  risk  rank  from  1  to  25  for  each  set  of 
probabilities  and  consequences.    A  rank  of  1  is  the  highest 
magnitude or risk that is a highly likely, very serious event. 

A  rank  of  25  represents  the  lowest  magnitude  of  risk,  an 
almost impossible very low consequence event. 

Controls  must  be  taken  to  either  eliminate  or 
minimise the risk.

 

 

C
O
N
S
E
Q
U
E
N
C
E

 

 

 

PROBABILITY

 

 

 

A

 

B

 

C

 

D

 

E

 

1

 

1

 

2

 

4

 

7

 

11

 

2

 

3

 

5

 

8

 

12

 

16

 

3

 

6

 

9

 

13

 

17

 

20

 

4

 

10

 

14

 

18

 

21

 

23

 

5

 

15

 

19

 

22

 

24

 

25

 

PROBABILITIES: 

A. 

Common or repeating occurrence. 

B. 

Known to occur or “it has happened”. 

C. 

Could occur, or “I’ve heard of it happening”. 

D. 

Not likely to occur. 

E. 

Practically impossible. 

CONSEQUENCES FOR PEOPLE: 

1. 

Fatality or permanent disability. 

2. 

Serious lost time, injury or illness. 

3. 

Moderate lost time, injury or illness. 

4. 

Minor lost time, injury or illness. 

5. 

No lost time. 

Summary of Contents for Predator Plus

Page 1: ...ARCH 2018 IMPORTANT TO REDUCE RISK OF INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING EQUIPMENT REF ASCUDMANVER6 AUSSIE SCUD SERIES The Pro s Choice Covers Scud 100 Scud 350 Scud 351 Scud 400 Ultra NEW Ultra A Predator Plus ...

Page 2: ...e clearly state N B Warranty is not transferrable to third parties in the event of sale of the machine within the warranty period Please note that any parts used in warranty repairs are guaranteed for a period limited by the original warranty of the parent product Engine warranty is the responsibility of the engine manufacturer Unit must be returned to authorised engine dealer for evaluation of en...

Page 3: ...pair a leak in the hose or connection while the system is under pressure 17 DO NOT substitute any component part on this machine Use of incorrect parts could cause serious personal injury 18 Children should NOT be allowed to use the machine 19 We recommend the use of safety goggles and steel cap boots when using the machine SAFETY PRECAUTIONS IMPORTANT Model Petrol Engine version Diesel Engine ver...

Page 4: ...des of oil as this may affect the machines performance If alternative oil is used first empty out oil by unscrewing drain plug in bottom of machine 2 Ensure breather plug is fitted to pump WARNING Before operation ensure top mounted travel plug is replaced by breather plug Failure to fit breather and keep clean can result in over pressuring of oil chamber crank case and can blow oil seals This wil...

Page 5: ...ation or pump starvation is not covered by warranty Cavitation is a phenomenon causing vacuum pockets to form within the pump that eventually implode under pressure pitting the internal pump surfaces Fitting instructions for optional hose reel 1 Securely clamp the hose reel mounting bar across the top of the Scud frame using the two sets of nuts and bolts supplied Aussie Pumps recommends using Loc...

Page 6: ...ERES E Pressure washing WEAR PROPER FACE PROTECTION WHEN OPERATING PRESSURE WASHER Machine is now ready for operation 1 For high pressure jetting rotate side grip on dual lance backwards until it stops Fine control of pressure flow can be made with small adjustments to the rotation of the grip There is no pressure adjustment available on single lance options 2 When low pressure and high flow is re...

Page 7: ...disconnected from the machine Failure to release pressure before disconnecting the hose quick coupler will result in the quick coupler o ring seal blowing out This o ring must be replaced before operating machine CARE AND MAINTENANCE AFTER EACH USE If cleaning agents have been mixed with the incoming water it is essential to flush the machine with clean water after use If there is a danger of free...

Page 8: ...e with breather plug Check replace if necessary Unloader switches repeatedly when gun is off Leaking gun or pressure pipe Leaky sleeve Worn out kick back valve body Leaky seals Renew gun seal pressure pipe Renew sleeve Check renew as necessary kick back valve plate seat Renew seals Leaky piston rod Defective O Ring Support Ring Renew piston rod seals examine surfaces in guide case Leaky by pass at...

Page 9: ...Aussie Scud Ultra Operator s Instruction Manual 9 Aussie Pumps March 2018 PARTS IDENTIFICATION A B C D E F G H I J K L M N P ...

Page 10: ...hermal Dump Valve G MPA60063050 3 8 THERMAL DUMP VALVE x MPA60063070 1 2 THERMAL DUMP VALVE x x x x x x x Safety Valves H MTM00033003 3600 PSI SAFETY VALVE x x x MPA60156000 4000 PSI SAFETY VALVE x x x x BVS350 5650 PSI SAFETY VALVE x Inlet Strainer I AYSTRAINER 200 1 2 FEMALE BRASS Y STRAINER x x AY STRAINER 3 4 STRAINER 3 4 x x x x x x Gauge J AGCDR0102 6000 PSI GAUGE x x x x x x x Chemical Inje...

Page 11: ...n be wound down until it grounds out at the bottom do not over tighten as this will further adjust the pressure and locked with use of the allen key Paint mark across the nut and knob to identify any tampering with the setting 4 With the pump running at the required pressure the adjusting screw D on the safety valve should be wound out until there is a slight drip Screw it in one quarter of a turn...

Page 12: ...eal Sight Glass Kit 10 123 Valve Kit 12 89 Seal Kit Minor 18 86 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 PUMP PARTS TTL1330 TTL2028 Scud 400 Ultra A Kit No Description Pieces 127 Full Oil seal Sight Glass kit 10 123 Valve Kit 12 309 Seal Kit Minor 18 310 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 FREE pump service guide available ...

Page 13: ...nline www aussiepumps com au PUMP PARTS RAL 2035 Premium RAL2535 Premium Predator Plus Kit No Description Pieces 98 Full Oil seal kit 9 123 Valve Kit 12 89 Seal Kit Minor 18 86 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 Kit No Description Pieces 123 VALVE KIT 12 271 SEAL KIT MINOR 19 270 SEAL KIT MAJOR 25 146 OIL SEAL KIT 3 67 CAP KIT 12 147 O RING SIGHT GLASS KIT 11 FREE pump service...

Page 14: ... occur RISK RANKING METHOD For each event the appropriate probability a letter A to E and consequences a number 1 to 5 is selected RISK RANKING TABLE The consequences loss outcomes are combined with the probability of those outcomes in the risk ranking table to identify the risk rank of each loss event e g a consequence of 3 with a probability of B yields a risk rank of 9 The table yields a risk r...

Page 15: ...er 15 Warning sticker on machine Battery exploding if not charged correctly Yes Acid burns 12 Warning sticker on battery Wear eye face protection when working near battery Fire or explosion caused by refuelling engine while running Yes Serious injury burns 8 Warning sticker on machine Unsecured machine moves unattended Yes Cause of accidents and or injury 18 Warning sticker Secure Machine during O...

Page 16: ...r basis every month for machines in regular use every three months for machines used intermittently Using the machine with the incorrect nozzle size or worn nozzle will void warranty and can be DANGEROUS to the operator PRESSURE CLEANER DAILY CHECK LIST Check pump oil level Check engine gearbox oil level Check nozzle for wear Check all high pressure components for leaks gun lance HP hose all fitti...

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