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WORK SMART 

… 

STAY SAFE   

|    

Aussie Scud Mine Boss (Class A) 

… 

Operator

s Instruction Manual

 

6

 

Aussie Pumps 

Jan 2019

 

ASSEMBLY AND PREPARATION FOR USE

 

Before  proceeding  with  assembly  of  your  new  Aussie 
Eco  Scud  high  pressure  blaster,  check  that  all  parts 
listed below are included.

 

 

1 x gun handle assembly 

 

 

1 x high pressure hose

 

 

1 x dual lance & nozzle assembly

 

 

 

 

HEAVY  DUTY  LANCE: 

To  assemble  the  gun/lance, 

screw together and check nozzles have been fitted to 
end of lance.

 

A.     Machine Preparation (initial start

-

up)

 

1.

 

Check  the  oil  in  the  pump  and  gearbox.  

 

Note separate  reservoirs. With  the  machine  on 
a level surface the oil lever should cover the red 
spot in the oil level sight glass on the side of the 
machine. If necessary, top up with SAE 75W

-

90.

 

 

 Do  not  mix  different  grades  of  oil  as  this  may 
affect  the machines  performance.  If  alternative 
oil  is  used,  first  empty  out  oil  by  unscrewing 
drain plug in bottom of machine.

 

2.

 

Ensure  breather  plug  is  fitted  to  pump.

 

WARNING

:  Before  operation  ensure  top 

mounted  travel  plug  is  replaced  by  breather 
plug. Failure  to fit  breather and keep clean can 
result  in  over  pressuring  of  oil  chamber  (crank 
case)  and  can  blow  oil  seals.      This  will  void 
warranty.

 

3.

 

Note  that  the  gearbox  has  a  separate  oil 
reservoir.  Gearbox oil is SAE 90 gear oil.

 

4.

 

Connect  battery  leads  on  electric  start 
machines.

 

5.

 

Check  oil  level  in  engine  and  fill  with  proper 
grade  oil  if  necessary.  (SAE  10W

-

30  for  Honda 

engines, check engine manual for other makes)

 

6.

 

Check  fuel  level  and  fill  if  necessary.  (unleaded 
petrol)

 

Detergent injector

 

Y strainer

 

Thermal dump

 

Safety valve

 

Aussie Safety Protection Kit

 

HP hose 
connection

 

Supply hose 
connection

 

Breather plug

 

Unloader 

-

 factory set, DO NOT adjust

 

Summary of Contents for MINE BOSS PREDATOR A

Page 1: ...TION MANUAL Jan 2019 IMPORTANT TO REDUCE RISK OF INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING EQUIPMENT REF ASCUDMANVERA1 AUSSIE SCUD MINE BOSS SERIES Covers models Scud 350 Scud 351 Scud 400 NEW Predator A ...

Page 2: ... specific unwanted event and the potential consequences if it should occur RISK RANKING TABLE The consequences loss outcomes are combined with the likelihood of those outcomes in the risk ranking table to identify the risk rank of each loss event e g a consequence of Moderate with a likelihood of Likely yields a risk rank of 17 The table yields a risk rank from 1 to 25 for each set of probabilitie...

Page 3: ...her components Burns to operator 11 Warning sticker on machine Keep clean or hot engine parts Battery exploding if not charged correctly Acid burns 14 Warning sticker on battery Wear eye face protection when working near battery Fire or explosion Serious injury burns 18 Do not operate in explosive atmosphere Turn off engine allow engine to cool before refuelling Unsecured machine moves unattended ...

Page 4: ...n must be clearly state N B Warranty is not transferrable to third parties in the event of sale of the machine within the warranty period Please note that any parts used in warranty repairs are guaranteed for a period limited by the original warranty of the parent product Engine warranty is the responsibility of the engine manufacturer Unit must be returned to authorised engine dealer for evaluati...

Page 5: ...form tower or scaffolding 14 DO NOT operate if there is a chance ice has formed in the pump or hose Thaw first 15 Operate in well ventilated areas only 16 DO NOT fill the fuel tank while engine is running or hot 17 DO NOT try to repair a leak in the hose or connection while the system is under pressure 18 DO NOT substitute any component part on this machine Use of incorrect parts could cause serio...

Page 6: ...ix different grades of oil as this may affect the machines performance If alternative oil is used first empty out oil by unscrewing drain plug in bottom of machine 2 Ensure breather plug is fitted to pump WARNING Before operation ensure top mounted travel plug is replaced by breather plug Failure to fit breather and keep clean can result in over pressuring of oil chamber crank case and can blow oi...

Page 7: ...tually implode under pressure pitting the internal pump surfaces C Before starting the machine OPERATE IN WELL VENTILATED AREAS ONLY 1 Ensure machine is level 2 Turn on water supply 3 Pull gun trigger until water starts to flow in a steady steam then release trigger D Starting the engine 1 Check the emergency stop button has been reset 2 Turn on battery isolator switch 3 Hold the gun trigger on 4 ...

Page 8: ...utes G Stopping the machine 1 If using the detergent injector flush out the chemical by running clean water through the system 2 Allow machine to run for 1 minute without load to cool before stopping 3 Turn engine key to OFF 4 This blaster is fitted with an emergency stop button After activation turn engine key to off and reset stop button by rotating until it pops out 5 Battery isolator can be lo...

Page 9: ...ow fill to correct level with recommended oil SAE 75W 90 DO NOT OVERFILL CRANKCASE Replace oil in gearbox separate chamber with SAE 90 gear oil every three months PREVENTATIVE MAINTENANCE Keep filter in supply hose connection clean rinse regularly Use correct size nozzles for machine and replace when worn check serial tag for correct size Drain water from pressure hoses gun lance assembly and acce...

Page 10: ...ng below pump Safety valve activated due to pressure spike Thermal dump activated Piston packing worn O R plunger retainer worn Reset safety valve see page 13 if it keeps activating replace unloader Activates if water temperature exceeds 60 C Should self reset once water in pump cools If not replace Check replace Check replace Oil Dripping Travel plug in use on pump Oil seal worn Replace with brea...

Page 11: ...WORK SMART STAY SAFE Aussie Scud Mine Boss Class A Operator s Instruction Manual 11 Aussie Pumps Jan 2019 PARTS IDENTIFICATION A B C D E N P F G H I J K L M ...

Page 12: ...GUN x Hose E AHW06M22X2X10 10 MTR HP HOSE R2 4500 PSI x x x AHW06FB6FB6X10 10 MTR HP HOSE R2 5800 PSI x Unloader F BVB80 280 UNLOADER VALVE 4000 PSI x x BVB350 UNLOADER VALVE 5100 PSI x x Thermal Dump Valve G MPA60063070 1 2 THERMAL DUMP VALVE x x x x Safety Valves H MTM00033003 3600 PSI SAFETY VALVE x x MPA60156000 4000 PSI SAFETY VALVE x MPA60058000 VS 350 5650 PSI SAFETY VALVE x Inlet Strainer ...

Page 13: ...hen be wound down until it grounds out at the bottom do not over tighten as this will further adjust the pressure and locked with use of the allen key Paint mark across the nut and knob to identify any tampering with the setting 4 With the pump running at the required pressure the adjusting screw D on the safety valve should be wound out until there is a slight drip Screw it in one quarter of a tu...

Page 14: ...struction Manual 14 Aussie Pumps Jan 2019 PUMP PARTS TTL1330 Scud 400 Kit No Description Pieces 127 Full Oil seal Sight Glass kit 10 123 Valve Kit 12 309 Seal Kit Minor 18 310 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 FREE pump service guide available ...

Page 15: ...r details of service schedule A service record must be maintained to keep warranty valid SERVICE RECORD Date Description of work done Signed PUMP PARTS KTL 1635 Predator A Kit No Description Pieces 98 Oil Seal Sight Glass Kit 9 123 Valve Kit 12 309 Seal Kit Minor 18 310 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 ...

Page 16: ...es in regular use every three months for machines used intermittently Using the machine with the incorrect nozzle size or worn nozzle will void warranty and can be DANGEROUS to the operator PRESSURE CLEANER DAILY CHECKLIST Check pump oil level Check engine gearbox oil level Check nozzle for wear Check all high pressure components for leaks gun lance HP hose all fittings Check water filter and clea...

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