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WORK SMART 

… 

STAY SAFE   

|    

Aussie Scud Mine Boss (Class A) 

… 

Operator

s Instruction Manual

 

4

 

Aussie Pumps 

Jan 2019

 

CONGRATULATIONS 

on  the  purchase  of  an  Aussie 

Scud  industrial  diesel  drive  high  pressure  water 
blaster.  These  top of  the  range  machines  have  been 
designed  to  be  easy  to  use,  simple  to  service  and 
offer reliability and performance.

 

Before  attempting  to  operate  your  machine  please 
read this Instruction Manual thoroughly following all 
directions carefully.   By doing so you will ensure safe 
operation of the unit and will enjoy long and trouble 
free service from your heavy duty water blaster.

 

 

GUARANTEE 

… 

EXCLUSIVE 4 YEAR PUMP WARRANTY

 

 

This  Aussie  Eco  Clean  product  is  guaranteed  against 
faults  in  manufacture  for 

two years 

from  purchase. 

The 

Bertolini 

pump  has  a 

four year warranty

,  but 

must  be  serviced  by  an  authorised  service  agent 
every  six  months  to  maintain  this  warranty.  Keep 
your  receipt  as  proof  of  purchase  and  all  service 
receipts.    This  guarantee  is  invalid  if  the  product  is 
found  to  have  been  abused  in  any  way, or  not  used 
for the purpose for which it was intended.  

 

Routine  maintenance  is  the  owner

s  responsibility.  

Failure  to  maintain  the  machine  in  line  with  the 
services  outlined  on  the  back  page  will  invalidate 
warranty. High pressure  accessories carry a 3 month 
warranty.

 

Where  possible  return  faulty  goods  to  the  place  of 
purchase.  No products can be returned to us without 
our prior permission.  The reason for return must be 
clearly state.

 

N.B.

 

Warranty is not transferrable to third parties 
in  the  event  of  sale  of  the  machine  within 
the  warranty  period.    Please  note  that  any 
parts  used  in  warranty  repairs  are 
guaranteed  for  a  period  limited  by  the 
original warranty of the parent product.

 

Engine  warranty  is  the  responsibility  of  the  engine 
manufacturer. Unit must be returned to authorised 
engine  dealer  for  evaluation  of  engine  warranty. 
(Refer to engine handbook).

 

Battery  warranty  is  covered  by  Federal/Ryde 
Batteries, call (02) 9879 5422 for your nearest outlet.

 

Our  goods  come  with  guarantees  that  cannot  be 
excluded  under  the  Australian  Consumer  Law.  You 
are  entitled  to  a  replacement  or  refund  for  a  major 
failure  and  for  compensation  for  any  other 
reasonably foreseeable loss or damage. You are also 
entitled to have the goods repaired or replaced if the 
goods fail to be of acceptable quality and the failure 
does not amount to a major failure.

 

The benefits under the  Aussie Pump warranty are in 
addition  to  other  rights  under  Australian  Consumer 
Law.

 

1.

 

AUSSIE ECO CLEAN SCUD & PREDATOR SERIES OPERATING & MAINTENANCE INSTRUCTIONS

 

Contents:

 

Blaster Risk Assessment 

 ....................................... 

 2

 

Warranty 

 .............................................................. 

 4

 

Safety precautions 

 ............................................... 

 5

 

Specifications 

 ....................................................... 

 5

 

Wheel & frame care 

 ............................................. 

 5

 

Assembly & preparation for use 

 .......................... 

 6

 

      Machine preparation 

 ...................................... 

 6

 

      Hose connections 

 ........................................... 

 7

 

      Before starting the machine 

 ........................... 

 7

 

      Starting the engine 

 ......................................... 

 8

 

      Pressure washing 

 ............................................ 

 8

 

      Applying detergent 

......................................... 

 9

 

      Stopping the machine 

 .................................... 

 9

 

Care & Maintenance 

 ....................................... 

 9

-

10

 

Troubleshooting 

 ................................................ 

 10

 

Parts identification 

 ............................................ 

 11

 

Replacement parts 

 ............................................. 

12

 

Resetting the safety valve 

 .................................. 

 13

 

Pump parts 

 ................................................... 

 13

-

14

 

Service record 

 .................................................... 

 15

 

Warnings 

 ............................................................ 

 16

 

Pressure cleaner daily checks 

 ............................ 

 16

 

Three monthly regular service 

........................... 

 16

 

Summary of Contents for MINE BOSS PREDATOR A

Page 1: ...TION MANUAL Jan 2019 IMPORTANT TO REDUCE RISK OF INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING EQUIPMENT REF ASCUDMANVERA1 AUSSIE SCUD MINE BOSS SERIES Covers models Scud 350 Scud 351 Scud 400 NEW Predator A ...

Page 2: ... specific unwanted event and the potential consequences if it should occur RISK RANKING TABLE The consequences loss outcomes are combined with the likelihood of those outcomes in the risk ranking table to identify the risk rank of each loss event e g a consequence of Moderate with a likelihood of Likely yields a risk rank of 17 The table yields a risk rank from 1 to 25 for each set of probabilitie...

Page 3: ...her components Burns to operator 11 Warning sticker on machine Keep clean or hot engine parts Battery exploding if not charged correctly Acid burns 14 Warning sticker on battery Wear eye face protection when working near battery Fire or explosion Serious injury burns 18 Do not operate in explosive atmosphere Turn off engine allow engine to cool before refuelling Unsecured machine moves unattended ...

Page 4: ...n must be clearly state N B Warranty is not transferrable to third parties in the event of sale of the machine within the warranty period Please note that any parts used in warranty repairs are guaranteed for a period limited by the original warranty of the parent product Engine warranty is the responsibility of the engine manufacturer Unit must be returned to authorised engine dealer for evaluati...

Page 5: ...form tower or scaffolding 14 DO NOT operate if there is a chance ice has formed in the pump or hose Thaw first 15 Operate in well ventilated areas only 16 DO NOT fill the fuel tank while engine is running or hot 17 DO NOT try to repair a leak in the hose or connection while the system is under pressure 18 DO NOT substitute any component part on this machine Use of incorrect parts could cause serio...

Page 6: ...ix different grades of oil as this may affect the machines performance If alternative oil is used first empty out oil by unscrewing drain plug in bottom of machine 2 Ensure breather plug is fitted to pump WARNING Before operation ensure top mounted travel plug is replaced by breather plug Failure to fit breather and keep clean can result in over pressuring of oil chamber crank case and can blow oi...

Page 7: ...tually implode under pressure pitting the internal pump surfaces C Before starting the machine OPERATE IN WELL VENTILATED AREAS ONLY 1 Ensure machine is level 2 Turn on water supply 3 Pull gun trigger until water starts to flow in a steady steam then release trigger D Starting the engine 1 Check the emergency stop button has been reset 2 Turn on battery isolator switch 3 Hold the gun trigger on 4 ...

Page 8: ...utes G Stopping the machine 1 If using the detergent injector flush out the chemical by running clean water through the system 2 Allow machine to run for 1 minute without load to cool before stopping 3 Turn engine key to OFF 4 This blaster is fitted with an emergency stop button After activation turn engine key to off and reset stop button by rotating until it pops out 5 Battery isolator can be lo...

Page 9: ...ow fill to correct level with recommended oil SAE 75W 90 DO NOT OVERFILL CRANKCASE Replace oil in gearbox separate chamber with SAE 90 gear oil every three months PREVENTATIVE MAINTENANCE Keep filter in supply hose connection clean rinse regularly Use correct size nozzles for machine and replace when worn check serial tag for correct size Drain water from pressure hoses gun lance assembly and acce...

Page 10: ...ng below pump Safety valve activated due to pressure spike Thermal dump activated Piston packing worn O R plunger retainer worn Reset safety valve see page 13 if it keeps activating replace unloader Activates if water temperature exceeds 60 C Should self reset once water in pump cools If not replace Check replace Check replace Oil Dripping Travel plug in use on pump Oil seal worn Replace with brea...

Page 11: ...WORK SMART STAY SAFE Aussie Scud Mine Boss Class A Operator s Instruction Manual 11 Aussie Pumps Jan 2019 PARTS IDENTIFICATION A B C D E N P F G H I J K L M ...

Page 12: ...GUN x Hose E AHW06M22X2X10 10 MTR HP HOSE R2 4500 PSI x x x AHW06FB6FB6X10 10 MTR HP HOSE R2 5800 PSI x Unloader F BVB80 280 UNLOADER VALVE 4000 PSI x x BVB350 UNLOADER VALVE 5100 PSI x x Thermal Dump Valve G MPA60063070 1 2 THERMAL DUMP VALVE x x x x Safety Valves H MTM00033003 3600 PSI SAFETY VALVE x x MPA60156000 4000 PSI SAFETY VALVE x MPA60058000 VS 350 5650 PSI SAFETY VALVE x Inlet Strainer ...

Page 13: ...hen be wound down until it grounds out at the bottom do not over tighten as this will further adjust the pressure and locked with use of the allen key Paint mark across the nut and knob to identify any tampering with the setting 4 With the pump running at the required pressure the adjusting screw D on the safety valve should be wound out until there is a slight drip Screw it in one quarter of a tu...

Page 14: ...struction Manual 14 Aussie Pumps Jan 2019 PUMP PARTS TTL1330 Scud 400 Kit No Description Pieces 127 Full Oil seal Sight Glass kit 10 123 Valve Kit 12 309 Seal Kit Minor 18 310 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 FREE pump service guide available ...

Page 15: ...r details of service schedule A service record must be maintained to keep warranty valid SERVICE RECORD Date Description of work done Signed PUMP PARTS KTL 1635 Predator A Kit No Description Pieces 98 Oil Seal Sight Glass Kit 9 123 Valve Kit 12 309 Seal Kit Minor 18 310 Seal Kit Major 24 37 Oil Seal Kit 3 67 Valve cap kit 12 ...

Page 16: ...es in regular use every three months for machines used intermittently Using the machine with the incorrect nozzle size or worn nozzle will void warranty and can be DANGEROUS to the operator PRESSURE CLEANER DAILY CHECKLIST Check pump oil level Check engine gearbox oil level Check nozzle for wear Check all high pressure components for leaks gun lance HP hose all fittings Check water filter and clea...

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