AUSA C300H Operator'S Manual Download

Page: 132 / 140

C300H / C300HI / C300H x4 / C300HI x4
C350H / C350HI / C350H x4 / C350HI x4

130

Electric circuit
C300H x4 / C300HI x4 / C350H / C350HI / C350H x4 / C350HI x4

Item

Description

Sheet

A28

Pre-heat relay

A39

Horn

Battery

B16

Air filter blockage indicator

B18

Hydraulic oil level sensor

B23

Coolant temperature warning switch

B24

Engine oil pressure switch

B31

Fuel tank gauge

B33

Seat switch

B40

Brake lights switch

Condensator

E12

Left hand headlight

E13

Right hand headlight

Low beam fuse (10A)

High Beam fuse (10A)

Side lights / brake lights / reverse relay fuse (7’5A)

Front windscreen wiper fuse (15A)

Ignition feed stop solenoid / fuel pump / pre-heating
/ alternator fuse (7’5A)

Ignition feed warning lights / horn fuse (10A)

Seat switch / handbrake switch / timer relay fuse (7’5A)

4x4 (not used)/3rd.and 4rth.service solenoids
(sideshift or attachments) fuse (7’5A)

Dash panel lights / heater motor fuse (10A)

F10

Flashing / rotating beacon and working lights fuse (25A)

F11

Permanent live warning lights switch (15A)

F30

Starter motor solenoid fuse

FG1

Permanent live main fuse (50A)

FG2

Starter motor relay main fuse (50A)

FG3

Pre-heat relay main fuse (50A)

FG4

Battery main fuse (200A)

G26

Alternator

Right hand reverse light

Brake and tail lights right hand side

Rear right hand indicator

Rear left hand indicator

Brake and tail lights left hand side

Left hand reverse light

Number plate light

H14

Work lights

H17

Reverse alarm

H45

Rotating / Flashing beacon

Item

Description

Sheet

H71

Dash panel buzzer (warning lights)

K63

Seat switch timer relay

K64

Flasher relay

K65

Neutral start relay

K67

Reverse lights and alarm relay

K68

Starter motor relay

K73

FNR switch disconnection relay (handbrake ON)

K74

Disable alarm buzzer relay (engine ON)

M14

Front wiper motor

M15

Rear wiper motor

M20

Electric fuel pump

M25

Starter motor

M32

Windscreen washer motor

P52

Instrument panel

R21

Pre-heater plugs

S44

Inching pedal switch

S51

Ignition barrel

S53

Hazard light switch

S54

Indicator switch

S55

Headlight / sidelight switch

S56

Rotating / Flashing beacon switch

S57

Worklight switch

S58

Heater motor switch

S59

4x4 switch (not used)

S60

Front windscreen wiper switch

S61

Handbrake switch

S100

Forward and Reverse switch (joystick)

S101

Horn switch (joystick)

S102

2 Speed selector switch (joystick) (not used)

S103

3rd. service switch (side shift) (joystick)

S104

4rd. service switch (attachments) (joystick)

Y22

Engine stop solenoid

Y29

Forward solenoid

Y30

Reverse solenoid

Y35

Handbrake solenoid

Y36

Joystick spool valve lock unit (1)

Y36A Joystick spool valve lock unit (2)

Y37

3rd. service solenoid (side shift)

Y38

4rd. service solenoid (attachments)

Y45

Full grip solenoid (4x4)

X99

Joystick spool valve lock connector

Summary of Contents for C300H

Page 1: ...C 300 H C 300 HI C 300 H x4 C 300 HI x4 C 350 H C 350 HI C 350 H x4 C 350 HI x4 OPERATOR S MANUAL ENGLISH ORIGINAL MANUAL ...

Page 2: ......

Page 3: ...AUSA C 300 H C 300 HI C 300 H x4 C 300 HI x4 C 350 H C 350 HI C 350 H x4 C 350 HI x4 Above chassis number 57168202 ORIGINAL MANUAL ...

Page 4: ......

Page 5: ...plaint or to place an order for spares please contact your Official AUSA Dealer This forklift is designed and intended for off highway use If it is temporarily operated on any public street or highway the state and local laws governing speed size weight brakes and lighting must be complied with For further information you may write FAX or E mail to AUSA Center S L U Apartado P O B 194 08243 MANRES...

Page 6: ...ating the forklift 73 Special procedures 78 Special Safety Messages 81 Parking the machine 89 Transporting the machine 90 Maintenance Chart 95 Periodic Maintenance Operations 97 Electric circuit C300H C300HI 121 C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 126 Hydraulic diagram Hydraulic appliances 131 Hydraulic diagram Transmission 132 C300H C300HI 132 C300H x4 C300HI x4 C350H C350HI C350H ...

Page 7: ...of the control and safety procedures relative to the forklift When handling loads or carrying out maintenance and or repair work the occupational health and safety regulations together with those relative to accident prevention should be observed When driving with the forklift on public highways special care should be taken to ensure compliance with the current legislation for this type of vehicle...

Page 8: ... and back of the machine as viewed from the operators seat looking forward Identification components 1 Overhead guard 2 Driving and load control Joystick 3 Parking brake switch 4 Driver seat with seat belt 5 Diesel tank 6 Hydraulic tank 7 Forks 8 Lifting mast 9 Rotating beacon 10 Lighting equipment 11 Rear view mirror Identification of the forklift components a 9 a 10 a 10 a 11 a 1 a 8 a 5 a 3 a 2...

Page 9: ...l number Engine serial number The Vehicle Identification Plate Is located at the left of the operators seat fig 1 The Chassis Serial Number Is located on the right side of the chassis fig 2 The Engine Serial Number Is located on the left side of the engine fig 3 4 Principals components of identification plates The plates of every components not built directly by AUSA for example engines pumps etc ...

Page 10: ...n 14ft 9in 14ft 9in M 1ft 11in 1ft 11in 1ft 11in 1ft 11in 1ft 11in 1ft 11in 1ft 11in 1ft 11in N 6ft 4in 6ft 4in 6ft 4in 6ft 4in 6ft 4in 6ft 4in 6ft 4in 6ft 4in O 3ft 11in 3ft 11in 3ft 11in 3ft 11in 3ft 11in 3ft 11in 3ft 11in 3ft 11in P 51ft 11in 51ft 11in 22ft 3in 22ft 3in 51ft 11in 51ft 11in 22ft 3in 22ft 3in Dimensions mm DIMENSIONS C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4...

Page 11: ... 11in 9ft 11in 11ft 5in Triplex free lift 16ft 1in 16ft 1in 7ft 11in 5ft 7in 7ft 11in 10ft 6in 10ft 6in 11ft 5in Triplex free lift 61ft 11in 61ft 11in 4ft 3in 4ft 11in 4ft 11in 11ft 11in Triplex free lift 25ft 7in 3ft 4in 3ft 11in 1ft 11in Mast chart mm Type of mast Maximum lifting height mm Front axle Free lift mm Machine height with mast retracted mm C300H C300HI C350H C350HI C300Hx4 C350Hx4 Dúp...

Page 12: ...ith variable flow Maximum operating pressure 6092 psi 420 bar 4WD FullGrip system on demand with immediate engagement and disengagement device Directional control The selection of the drive forwards backwards is made using a switch on the lower part of the joystick A lamp in the shape of an arrow lights up on the top of it when a movement mode is selected Steering Hydraulic powered with one double...

Page 13: ... 0 4 bar 6 5 0 7 bar C350HI 3 5 0 4 bar 6 5 0 7 bar C350H x4 3 5 0 4 bar 5 0 5 bar C350HI x4 3 5 0 4 bar 5 0 5 bar Brakes Service brake Multidisc sealed hydraulic brake Parking brake Multidisc sealed brake spring applied hydraulically released Hydraulic circuit Activated by double gear pump one gear for the drive circuit and one for the hydraulic steering connected to the hydrostatic pump of the t...

Page 14: ... 0 Kw V2403M E3B engine and 3 0 kW V3600T E3B engine 480W alternator and regulator V2403M E3B engine and 720W V3600T E3B engine engine Battery 12V 110Ah motor V2403M E3B y 12V 92 Ah 760A V3600T E3B engine Rotating beacon horn back up alarm engine oil pressure alarm hydraulic oil level alarm coolant temperature alarm Weights Unladen weight with full tanks C 300 H HI 12566 lb 5700 kg C 300 H HI x4 1...

Page 15: ...ft 6in 21ft 7in C350H C350HI C350H x4 C350HI x4 MAST Lift height mm h1 mm h2 mm h3 mm h4 mm DUPLEX 3300 2480 120 3250 4500 4000 2830 120 3950 5200 TRIPLEX 3700 2130 1200 3650 4900 5400 2698 1680 5350 6600 6850 3180 2200 6800 7780 C350H C350HI C350H x4 C350HI x4 MAST Lift height in h1 in h2 in h3 in h4 in DUPLEX 10ft 10in 7ft 11in 4in 10ft 7in 14ft 9in 13ft 1in 9ft 3in 4in 12ft 11in 17ft TRIPLEX 12...

Page 16: ...ng column and below the joystick Lighting Work lighting equipment steering indicators parking lights and warning Overhead guard Manufactured according with ISO 6055 WARNING The operator is protected by an overhead guard which complies with the ISO 3449 and ISO 3471 ASME B56 6 standards It provides protection against falling objects and together with the mast provides protection should the forklift...

Page 17: ...3 3 4 3 7 2771 2574 2404 2255 2123 2005 1900 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 5 4 1500 1385 1285 1202 1127 1061 1003 950 08243 MANRESA ESPAÑA 30 12004 00 AUSA Center S L U D cm 60 70 80 90 100 11...

Page 18: ...D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL C300H C300H x4 17ft 8in 3 053 2 832 2 649 2 484 2 339 2 211 2 094 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL C300H C300H x4 22ft 5in 4 071 3 783 3 534 3 313 3 119 2 947 2 793 08243 MANRESA SPAIN 43 01350 28 AUS...

Page 19: ...nter S L U D cm 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 3 4 3 7 2650 2469 2312 2174 2051 1941 1843 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISS...

Page 20: ... center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 10ft 10in 13ft 1in 12ft 2in 5 643 5 443 5 097 4 792 4 521 4 279 4 063 C300H C300H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 17ft 8in 2 921 ...

Page 21: ... G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 3 2771 2574 2404 2255 2123 2005 1900 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULA...

Page 22: ...1in 4 581 4 257 3 974 3 728 3 509 3 315 3 141 C300H C300H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 12ft 2in 4 887 4 541 4 239 3 977 3 743 3 536 3 351 C300H C300H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D ...

Page 23: ... AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 3 2858 2650 2469 2312 2174 2051 1941 1843 08243 MANRESA ESPAÑA 30 12004 00 AUSA Center S L U D cm 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE...

Page 24: ...RFACE MODEL 13ft 1in 4 380 4 082 3 822 3 593 3 390 3 209 3 046 C300H C300H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 12ft 5in 4 673 4 356 4 078 3 833 3 617 3 423 3 249 C300H C300H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from...

Page 25: ... G kgs C350H C350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 3 3233 3004 2805 2630 2477 2340 2217 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C350H C350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULA...

Page 26: ...1in 6 109 5 674 5 299 4 971 4 680 4 420 4 188 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 12ft 2in 6 516 6 053 5 652 5 299 4 991 4 715 4 468 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D ...

Page 27: ... U D cm 60 70 80 90 100 110 120 D G G kgs C350H C350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 3 3091 2881 2697 2536 2393 2265 2150 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C350H C350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER...

Page 28: ...RFACE MODEL 13ft 1in 5 842 5 443 5 097 4 792 4 521 4 279 4 063 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 12ft 2in 6 230 5 806 5 436 5 112 4 823 4 565 4 332 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from...

Page 29: ...350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 3 4 3 7 3233 3004 2805 2630 2477 2340 2217 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C350H C350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE L...

Page 30: ...35 1 060 0 994 0 936 0 884 0 617 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 17ft 8in 3 258 3 026 2 826 2 649 2 495 2 358 2 235 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 ...

Page 31: ...60 70 80 90 100 110 120 D G G kgs C350H C350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 3 4 3 7 3091 2881 2697 2536 2393 2265 2150 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C350H C350H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER P...

Page 32: ...L 22ft 5in 1 168 1 089 1 018 0 959 0 903 0 855 0 813 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 17ft 8in 3 115 2 903 2 718 2 555 2 411 2 281 2 167 C350H C350H x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of f...

Page 33: ...NRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300HI MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 4 2550 2310 2150 2010 1890 1780 1690 1600 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300HI MOD CARGA MAXIMA EN TERRENO HORIZONT...

Page 34: ...A MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 4 2310 2150 2010 1890 1780 1690 1600 08243 MANRESA ESPAÑA 30 12004 00 AUSA Center S L U D cm 60 70 80 90 100 110 120 D G G kgs C300HI MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 3 7 2500 2320 ...

Page 35: ...IN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL C300HI 12ft 2in 5 511 5 114 4 806 4 497 4 254 4 012 3 813 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL C30...

Page 36: ...gs C350HI C350HI x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 5 4 2956 2746 2564 2405 2264 2139 2027 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C350HI C350HI x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULA...

Page 37: ...extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 22ft 5in 4 071 3 783 3 534 3 313 3 119 2 947 2 793 C350HI C350HI x4 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 17ft 8in 6 516 6 053 5 652 5 302 4 991 4...

Page 38: ...210 1140 1070 1000 960 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C350HI MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 4 3000 2771 2574 2404 2255 2123 2005 1900 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C350HI MOD C...

Page 39: ...90 1210 1140 1070 1000 690 08243 MANRESA ESPAÑA 30 12004 00 AUSA Center S L U D cm 60 70 80 90 100 110 120 D G G kgs C350HI MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL MAX ZULAESSIGE LAST BEI EBENEM BODEN 4 2771 2574 2404 2255 2123 2005 1900 08243 MANRESA ESPAÑA 30 12004 00 AUSA Center S L U D cm 60 70 80 90 100 110 120 D G G kgs C350HI MOD CARGA MA...

Page 40: ... 3 064 2 843 2 667 2 513 2 358 2 204 2 116 C350HI 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 40 44 48 D G G LBS MAXIMUM FORKLIFT LOAD ON LEVEL SURFACE MODEL 13ft 1in 6 109 5 675 5 291 4 971 4 680 4 420 4 189 C350HI 08243 MANRESA SPAIN 43 01350 28 AUSA Center S L U D Load center extension from face of forks D inches 24 28 32 36 ...

Page 41: ...h wiper Rear windshield 1870mm width front axle for C300H C300HI C300H x4 C300HI x4 Fuel filter with water separator Where the forklift comes equipped with accessories mounted at factory please read the relevant Instruction Manual for each accessory carefully before use Each accessory has its own Instruction Manual issued by the manufacturer and this is provided with the forklift Operator s and Sa...

Page 42: ...ref 10 15005 01 at 0 1969 in STICKER JOYSTICK FUNCTION BUTTONS REFERENCE DESCRIPTION QUANTITY 10 15005 01 INDICATIVE STICKER MAST SIDE SHIFT 1 POSITION Stuck on the inside of the right front fender in the top center position Just above sticker ref 10 15003 01 at 0 1969 in STICKER JOYSTICK FUNCTION BUTTONS REFERENCE DESCRIPTION QUANTITY 10 15009 00 INDICATIVE STICKER AUXILIAR HYDRAULIC LINE 1 POSIT...

Page 43: ...0 15005 01 o 10 15009 00 at 0 1969 in STICKER DANGEROUS AREA REFERENCE DESCRIPTION QUANTITY 45 01352 00 INDICATIVE STICKER 2 POSITION On both sides of the mast above the beam with its upper side aligned at 4ft 92 in from the ground below the sticker ref 13 12136 00 AUSA Make and 0 3937 in away from it STICKER TO HOIST MACHINE REFERENCE DESCRIPTION QUANTITY 58 01353 01 INDICATIVE STICKER 105X100 2 ...

Page 44: ...ELS INFLATED PRESSURE modelos C350H C350HI C350H x4 C350HI x4 REFERENCE DESCRIPTION QUANTITY 01 12103 00 INDICATIVE STICKER 3 5 BAR 51 PSI 2 POSITION On both sides of the machine above the fenders of the front wheels at the front outer end of the fenders aligned with the outer edge STICKER FRONT AXLE WHEELS INFLATED PRESSURE modelos C300H C300HI C300H x4 C300HI x4 REFERENCE DESCRIPTION QUANTITY 01...

Page 45: ...ith the bottom of the tank STICKER REAR AXLE WHEELS INFLATED PRESSURE C300HI x4 REFERENCE DESCRIPTION QUANTITY 32 12102 00 INDICATIVE STICKER 6 BAR 89 PSI 2 POSITION On both sides of the machine on top of the vertical face in the upper rear position of each tank aligned with the bottom of the tank STICKER REAR AXLE WHEELS INFLATED PRESSURE C300H C300HI C350H C350HI x4 REFERENCE DESCRIPTION QUANTIT...

Page 46: ...vertical outer wall of the tank STICKER EC INDICATION REFERENCE DESCRIPTION QUANTITY 45 19101 00 INDICATIVE STICKER 70x70 2 POSITION On the left side of the machine at the bottom inner side of the front fenders aligned on its upper side with mark id 58 01353 01 To hoist machine STICKER HYDRAULIC OIL TYPE REFERENCE DESCRIPTION QUANTITY 43 01352 20 INDICATIVE STICKER 70x32 HYDRAULIC OIL 1 POSITION O...

Page 47: ...CE DESCRIPTION QUANTITY 57 12001 00 INDICATIVE STICKER 68x267 MODEL C300H HI 2 POSITION On both sides of the machine at a distance of 0 984 in and a height of 5 906 in from the lower rear corner of each tank aligned with the bottom of the tank STICKER MACHINE MODEL INDICATION C350H C350H x4 REFERENCE DESCRIPTION QUANTITY 57 12002 00 INDICATIVE STICKER 68x267 MODEL C350H HI 2 POSITION On both sides...

Page 48: ...d direction of machine in the holes prepared Etched according to assembly instruction STICKER AUSA ANAGRAM REFERENCE DESCRIPTION QUANTITY 46 08099 00 AUSA ANAGRAM 1 POSITION Embedded in the cab front panel on its outer side in the upper left hand part in forward direction of machine STICKER WARNING IN CASE OF OVERTURNING THE MACHINE REFERENCE DESCRIPTION QUANTITY 12 12010 00 SAFETY STICKER 1 POSIT...

Page 49: ...el under sticker 02 00774 00 Do not use aligned with this on its right side and centered with sticker ref 12 12010 00 STICKER POINT HOISTED MACHINE REFERENCE DESCRIPTION QUANTITY 09 15720 00 INDICATIVE STICKER 35x35 4 POSITION Above each of the four eyebolts at the bottom of the frame for lifting the machine STICKER MAXIMUM SOUND LEVEL REFERENCE DESCRIPTION QUANTITY 09 12014 00 STICKER NOISE 104 D...

Page 50: ... REFERENCE DESCRIPTION QUANTITY 57 12010 00 INDICATIVE STICKER LOWERING MAST 1 POSITION Into the cabin on the left side of the engine s cover next to the handle that releases the cabin latch STICKER NON MOVEMENTS WITH LOAD OFFCENTERED MASTS OF MORE THAN 3 7M 12ft 2 in REFERENCE DESCRIPTION QUANTITY 43 02187 02 INDICATIVE STICKER 70x210 ENGLISH 1 POSITION In the upper part of the dashboard next to ...

Page 51: ...r ref 45 01352 00 Dangerous area and 0 3937 in away from it STICKER INDICATION TRANSFER BOX OIL REFERENCE DESCRIPTION QUANTITY 43 00396 02 INDICATIVE STICKER 60x95 1 POSITION Into the engine compartment on the external face of the joystick control valve support above Brake fluid indication sticker STICKER NOT USE WITHOUT AUTHORIZATION REFERENCE DESCRIPTION QUANTITY 02 00777 00 INDICATIVE STICKER 5...

Page 52: ...eight near the exhaust manifold easily readable when trying to work on the engine STICKER LOAD CHART PLATE REFERENCE DESCRIPTION QUANTITY 43 01350 28 30 12004 00 INDICATIVE PLATE 91x156 LOAD CHARTS 1 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL...

Page 53: ...r ref 10 15008 01 at 0 1969 in STICKER JOYSTICK FUNCTION SUBSTITUTE REF 10 15005 01 REFERENCE DESCRIPTION QUANTITY 10 15008 01 INDICATIVE STICKER MAST SIDE SHIFT USA 1 POSITION Stuck on the inside of the right front fender in the top center position Just above sticker ref 10 15006 01 at 0 1969 in STICKER JOYSTICK FUNCTION BUTTONS REFERENCE DESCRIPTION QUANTITY 10 15009 00 INDICATIVE STICKER AUXILI...

Page 54: ...10 15009 00 at 0 1969 in STICKER DANGEROUS AREA SUBSTITUTE REF 45 01352 00 REFERENCE DESCRIPTION QUANTITY 45 01352 01 INDICATIVE STICKER 2 POSITION On both sides of the mast above the beam with its upper side aligned at 4ft 92 in from the ground below the sticker ref 13 12136 00 AUSA Make and 0 3937 in away from it STICKER TO HOIST MACHINE REFERENCE DESCRIPTION QUANTITY 58 01353 01 INDICATIVE STIC...

Page 55: ...ELS INFLATED PRESSURE modelos C350H C350HI C350H x4 C350HI x4 REFERENCE DESCRIPTION QUANTITY 01 12103 00 INDICATIVE STICKER 3 5 BAR 51 PSI 2 POSITION On both sides of the machine above the fenders of the front wheels at the front outer end of the fenders aligned with the outer edge STICKER FRONT AXLE WHEELS INFLATED PRESSURE modelos C300H C300HI C300H x4 C300HI x4 REFERENCE DESCRIPTION QUANTITY 01...

Page 56: ...ith the bottom of the tank STICKER REAR AXLE WHEELS INFLATED PRESSURE C300HI x4 REFERENCE DESCRIPTION QUANTITY 32 12102 00 INDICATIVE STICKER 6 BAR 89 PSI 2 POSITION On both sides of the machine on top of the vertical face in the upper rear position of each tank aligned with the bottom of the tank STICKER REAR AXLE WHEELS INFLATED PRESSURE C300H C300HI C350H C350HI x4 REFERENCE DESCRIPTION QUANTIT...

Page 57: ...gned with the vertical outer wall of the tank STICKER HYDRAULIC OIL TYPE USA SUBSTITUTE REF 43 01352 20 REFERENCE DESCRIPTION QUANTITY 60 01352 01 INDICATIVE STICKER 70x32 HYDRAULIC OIL 1 POSITION On the left hand side tank below the filler cap aligned with the inner edge of the tank and centered with the cap STICKER ENGINE OIL TYPE SUBSTITUTE REF 43 01170 02 REFERENCE DESCRIPTION QUANTITY 43 0117...

Page 58: ...tank STICKER MACHINE MODEL INDICATION C350H C350H x4 REFERENCE DESCRIPTION QUANTITY 57 12002 00 INDICATIVE STICKER 68x267 MODEL C350H HI 2 POSITION On both sides of the machine at a distance of 1 969 in and a height of 5 906 in from the lower rear corner of each tank aligned with the bottom of the tank STICKER CHARACTERISTICS PLATE SUBSTITUTE 01 00779 26 REFERENCE DESCRIPTION QUANTITY 01 00779 23 ...

Page 59: ...achine STICKER WARNING IN CASE OF OVERTURNING THE MACHINE REFERENCE DESCRIPTION QUANTITY 12 12010 00 SAFETY STICKER 1 POSITION Top left hand corner of the dashboard under sticker ref 02 00774 00 Do not use and aligned with this on its left side STICKER ACOUSTIC OPERATOR PROTECTION REFERENCE DESCRIPTION QUANTITY 01 00757 00 INDICATIVE STICKER D40 1 POSITION Top left hand corner of the instrument pa...

Page 60: ...f the four eyebolts at the bottom of the frame for lifting the machine STICKER MAXIMUM SOUND LEVEL REFERENCE DESCRIPTION QUANTITY 09 12014 00 STICKER NOISE 104 DB 1 POSITION On the inside of the right front wheel arch aligned with the cab floor STICKER FullGrip System REFERENCE DESCRIPTION QUANTITY 43 00397 00 INDICATIVE STICKER 110x110 2 POSITION On both sides of the machine next to the AUSA stic...

Page 61: ... on the left side of the engine s cover next to the handle that releases the cabin latch STICKER NON MOVEMENTS WITH LOAD OFFCENTERED MASTS OF MORE THAN 3 7M 12ft 2 in REFERENCE DESCRIPTION QUANTITY 43 02187 02 INDICATIVE STICKER 70x210 ENGLISH 1 POSITION In the upper part of the dashboard next to the sticker ref 02 00777 00 Do not use aligned with this on its upper side In heated enclosed cab posi...

Page 62: ... Dangerous area and 0 3937 in away from it STICKER INDICATION TRANSFER BOX OIL REFERENCE DESCRIPTION QUANTITY 43 00396 02 INDICATIVE STICKER 60x95 1 POSITION Into the engine compartment on the external face of the joystick control valve support above Brake fluid indication sticker STICKER NOT USE WITHOUT AUTHORIZATION SUBSTITUTE REF 02 00777 00 REFERENCE DESCRIPTION QUANTITY 02 00777 04 INDICATIVE...

Page 63: ...eight near the exhaust manifold easily readable when trying to work on the engine STICKER LOAD CHART PLATE REFERENCE DESCRIPTION QUANTITY 43 01350 28 30 12004 00 INDICATIVE PLATE 91x156 LOAD CHARTS 1 08243 MANRESA ESPAÑA 43 01350 20 AUSA Center S L U D cm 50 60 70 80 90 100 110 120 D G G kgs C300H C300H x4 MOD CARGA MAXIMA EN TERRENO HORIZONTAL CHARGE ADMISSIBLE EN PALIER PERMISSIBLE LOAD ON LEVEL...

Page 64: ...the cab rear opening centered horizontally aligned with the lower edge of the cab opening STICKER REFLECTIVE TRIANGLE MACHINES WITH SEMI CLOSED AND FULL CAB USA REFERENCE DESCRIPTION QUANTITY 10 15122 00 INDICATIVE STICKER 356x356 1 POSITION On the cab rear window centered horizontally on the glass aligned with the lower edge 0 3937 in away from it STICKER NOT TO TOUCH INDICATION REFERENCE DESCRIP...

Page 65: ...QUANTITY 10 01414 01 INDICATIVE STICKER 60x125 USA 1 POSITION In the upper left hand corner of the dashboard aligned at the left with the adhesive ref 10 01414 01 Warning Security STICKER CALIFORNIA INDICATION USA REFERENCE DESCRIPTION QUANTITY 43 01171 00 INDICATIVE STICKER 42x77 1 POSITION In the upper right hand corner of the dashboard aligned at the top with the bend in the dashboard ...

Page 66: ... and backward directional travel control FNR control The direction of travel is changed using the electric switch e located on the lower part of the joystick In each case the corresponding arrow showing the direction of travel lights up When the direction arrows are not lit the direction of travel control is at the stop position neutral By pressing the front of the switch the machine travels forwa...

Page 67: ...t switch of the instrument panel 4x4 connection FullGrip System fig 3 Connecting the 4x4 The 4x4 connects by pressing yellow switch i located underneath the joystick at the right side Disconnecting the 4x4 The 4x4 disconnects just leaving yellow switch i on its rest position CAUTION Do not connect the 4x4 traction at high speed REMARK Moreover some models may differ from fig 3 and assemble a plast...

Page 68: ...ystick to the right the forks move to the right Always centre the carriage when in transit or when transporting a load Additional hydraulic control for attachments fig 3 By holding down button 6 of the joystick and pulling it to the left towards the operator or pushing it to the right pressure is supplied to the quick hydraulic WARNING The fork positioner allows the operator to set the forks with ...

Page 69: ...the control panel are activated for a few seconds c Starter Turning the key to position c starts the engine Before re starting the engine the key should first be switched to position a Fuse box fig 2 This is located at the right of the steering column next to the starter switch See the section ELECTRIC CIRCUIT in this Operator s and Safety Manual to identify the number and function of each fuse In...

Page 70: ...s 4 Working light switch To connect the front lights switch turn on the switch 5 Parking brake To activate the forklift parking brake press the switch 6 Windscreen wiper switch To switch on the windscreen wiper press the switch To activate the windscreen wiper washer pump press the same switch again 7 Rotating beacon switch To switch on press the button and it will light up To switch off press the...

Page 71: ...ke To activate the forklift parking brake press the switch 6 Windscreen wiper switch To switch on the windscreen wiper press the switch To activate the windscreen wiper washer pump press the same switch again 7 Rotating beacon switch To switch on press the button and it will light up To switch off press the button again 8 Indicators switch The turning indicators are switched on by pressing the swi...

Page 72: ...mp When the ignition is on this lamp lit and turns off when the engine is running If this lamp turns on emits an audible warning while the engine is running the engine must be stopped immediately to prevent damages Check the level and add oil if necessary H Battery charge warning lamp This lamp shows the condition of the battery and indicates if the battery charge is too low or if the alternator i...

Page 73: ...re toxic High concentrations of fuel vapour may cause sickness loss of consciousness or even loss of life in the event of prolonged exposure If you experience symptoms such as sickness or loss of consciousness seek medical advice immediately Do not store fuel in closed places The fuel vapours will alter the atmosphere of the enclosure and may cause a fire or explosion Use suitable impermeable clot...

Page 74: ... beacon NOTE If the fuel pump is equipped with a vehicle earth connection connect this to a non isolated metal component of the forklift Clean the fuel cap and surrounding area with a cloth if they have been dirtied Do not allow dust water or any other substance to enter the tank Open the fuel cap using the key and turning to the left Fill the tank without exceeding the volume specified for the fo...

Page 75: ...eat adjustment fig 2 3 4 Each day before operating the dumper adjust your seat to a position in which you feel comfortable Pull the lever a to up to unlock the seat Slide the seat forward or backwards to reach the desired position Releasing the leaver the seat locks The damping of the seat can be adjusted between 50 and 130 Kg depending upon the operator s weight to do so turn knob b clockwise or ...

Page 76: ...om 132 to 264 lb 60 to120 Kg for driver s weight by turning knob b Turning clockwise the weight decreases and turning counter clockwise it increases Seats normally leave the factory adjusted for a driver weighting 198 lb 90 Kg It is also possible to adjust the seat backrest angle The seat backrest tilts forward or backwards by turning knob c WARNING Securely fasten the seat belt The position of th...

Page 77: ...e engine preheating light goes out Press the accelerator pedal 1 4 of the way and turn the key to position c to start the engine Do not hold the key in this position for more than 15 seconds If the engine does not start repeat the above steps and wait 30 seconds between each attempt Before re starting the engine the key should first be switched to position a CAUTION With ambient temperatures lower...

Page 78: ... 3000 kg With load center at 24in 600 mm from vertical face of the forks the C300H C300H x4 has a rated capacity of 6172lbs 2800 kg With load center at 20in 500 mm from vertical face of the forks the C350H C350H x4 has a rated capacity of 7716lbs 3500 kg With load center at 24in 600 mm from vertical face of the forks the C350H C350H x4 has a rated capacity of 7165lbs 3250 kg Industrial use With lo...

Page 79: ...andle and will present the danger of tipping over Load charts fig 1 2 The charts you can see in the section TECHNICAL SPECIFICATIONS on this Operator s and Safety Manual shows how much your forklift can lift as the load centre increases out to 4in 100 mm load center from the 20in 500 mm or 24 in 600 mm depending on models and market Note how the lift capacity decreases as the load centre increases...

Page 80: ...ls contact to an authorized AUSA dealer as soon as possible After use care When the forklift is used in salt water areas beach areas etc rinse the machine with fresh water to protect the forklift and its components from rust We recommend lubricating the metal components This should be carried out at the end of every day after using the forklift When the forklift has been working in muddy areas it ...

Page 81: ...er starting the engine stop immediately to prevent internal damages and refer contact to an authorized AUSA dealer as soon as possible Immersion of the forklift If the forklift becomes submerged under water it will be necessary to take it to an authorized AUSA dealer as soon as possible CAUTION DO NOT START THE ENGINE Immersion of the forklift may cause serious damage to the engine if the start up...

Page 82: ...ovement connector under the dash panel next to the steering column fig 1 Remove the protective cover from the connector by lifting the locking tab and moving it forwards With the help of an external battery supply the connector with 12V DC and earth as follows Connector contact 1 12V DC Connector contact 2 earth Push the joystick to the right in order to tilt the mast NOTE To help this movement we...

Page 83: ...OSHA enforces federal laws that apply to safety of operation application and maintenance of equipment on a worksite Because it is an employer s responsibility to apply these laws an OSHA representative may periodically inspect a worksite to see that these laws are being followed There may also be local or state provincial laws that apply to this equipment and its use along with specific worksite o...

Page 84: ... prove dangerous If working in an enclosed area make certain there is sufficient ventilation to prevent excessive build up of exhaust fumes Under this conditions always stop this engine when not in use Before starting the forklift be certain to check or test the following items Check for any leaks in the fuel hydraulic or cooling system Clean any oil or fuel leaks that may exist on the forklift co...

Page 85: ... is to be towed to or from work location see the section TOWING THE FORKLIFT on this Operator s and Safety Manual Work circuit The movement of loads within an installation or enclosure must be carried out following certain instructions concerning the circulation of forklifts and pedestrians If you are not aware of these regulations please check with your supervisor Study the movements of the forkl...

Page 86: ...n the section OPERATING THE MACHINE on this Operator s and Safety Manual Rudiments of dynamic equilibrium While the forklift is moving and as it gains speed the equilibrium conditions of the load forklift unit are modified as the centre of gravity shifts This is accentuated on lifting loads turning braking etc In these conditions it is necessary to take the utmost care to ensure that the centre of...

Page 87: ... handle loads that are unstable loose or disproportionate to the size of the forks and the forklift machine itself Make certain that long or wide loads are fastened together so as to be stable and secure The load and counterweight The load should be lifted and lowered with the mast in vertical position or slightly tilted backwards The raised load should only be tilted forwards when it is about to ...

Page 88: ...pe to maintain maximum load stability Always travels directly up or down the slope Do not travel across an incline Never position the forklift sideways on a slope Forks should only be raised on level stable ground You must be the judge whether ground conditions will permit the safe operation of the forklift Operation on an incline can be very dangerous Rain snow loose gravel or soft ground can be ...

Page 89: ...is adequately lit If this is not possible do not continue working with the forklift this may result in an accident Loading bay Communication Shelving and installations The load The loading bay or area where the loads are handled should be correctly equipped and signposted The operating area of the forklift should be free of obstacles and pedestrians however if their presence is necessary the pedes...

Page 90: ... could result serious injury or death as you could be crushed by the machine or by the overhead guard The above decal is located on the side of the machine Overhead Guard must be weekly inspected for excessive damage cracks permanent deformation or signs of potential cracks If these incidents appear structure must not be repaired but replaced for a new one When leaving parking the forklift fig 1 2...

Page 91: ... mechanisms to prevent any unauthorised person from using the forklift Remember that you are the key to safety Good safety practices not only protect you but also the people around you Be careful with the environment At the end of the operating life of the machine bring it to a recycling center or an scrap dealer It is absolutely forbidden to leave the materials in public places When changing the ...

Page 92: ...e Do not transport the forklift with a full diesel fuel tank Make certain your seat belt is properly fastened Move the forklift slowly and carefully up the ramp onto the trailer Shift the directional control lever to neutral Apply the parking brake In transit position lower the forks to their lowest level Stop the engine and remove the key Put blocks under the tips of each fork and tilt the mast s...

Page 93: ...proceed as follows to release it Remove the bleeder a from the brake Screw on the nipple b supplied in the forklift tool box Remove handbrake release pressure hose and plug in the fitting with a M12 x 1 5 mm thread plug c Using a hand pump lubricator d insert grease until the internal pressure manages to release the parking brake To finally release the parking brake unscrew the nipple b The grease...

Page 94: ... an off highway machine on public roads and highways CAUTION It is possible to damage the drive motor by operating in bypass mode without charge pressure Move the forklift at a speed not more than 20 of maximum for a duration not exceeding 3 minutes Use this procedure to bypass the pump to allow moving the forklift short distances when you cannot start the engine To open the by pass valves screw i...

Page 95: ... SAE 90 in accordance with API GL5 MIL L 2105D with additive LIMITED SLIP See section OIL FOR FullGrip AND FRONT AXLE in this section 461 00099 09 4 1 8 C300H FINAL DRIVE ON THE FRONT AXLE Transmission oil SAE 90 in accordance with API GL5 MIL L 2105D with additive LIMITED SLIP See section OIL FOR FullGrip AND FRONT AXLE in this section 461 00099 09 0 4 0 1 C350H FRONT AXLE DIFFERENTIAL Transmissi...

Page 96: ...tifreeze containing corrosion inhibitors especially for internal combustion aluminium engines The cooling systems must be filled with distilled water and antifreeze solution 70 water 30 antifreeze in a standard machine for temperatures ranging from 17 C to 127 C 50 water 50 antifreeze for temperatures ranging from 35 C to 145 C Oil for FullGrip System and front axle Oil AUSA COMPEN EFFICIENT p n 4...

Page 97: ...njection pump timing 2 I I DEALER Fuel injection timer I DEALER COOLING SYSTEM Radiator hoses and clamp bands I R CUSTOMER Cooling system pressure test I CUSTOMER Water jacket radiator interior C DEALER Coolant I R R CUSTOMER ELECTRICAL SYSTEM Battery electrolyte I I CUSTOMER Battery connections I CUSTOMER Dash panel indicators Warning lights 3 I CUSTOMER Battery I R CUSTOMER Electric harness and ...

Page 98: ...Oil 1 R R I R CUSTOMER Oil leaks I CUSTOMER Fixation wheel nuts torque I CUSTOMER Chassis fixation screws torque I DEALER Cardan joint fixation screws torque I DEALER Flange fixation nut torque I DEALER Condition of tires and pressures I CUSTOMER BRAKES Brake fluid 3 R I R CUSTOMER Foot brake adjustment 3 I I CUSTOMER BODY FRAME Cabin I CUSTOMER Seat belt 3 I CUSTOMER Foot plate access steps and h...

Page 99: ...ging oil or other fluids use a suitable container to collect the old fluid Take care not to cause damage to the environment and take all the replaced materials batteries coolant etc to the appropriate recycling centres In the event of leaks of substances which may be harmful to persons or to the environment immediately take the necessary measures to reduce their impact for example in the case of o...

Page 100: ...in the hydraulic coolant fuel circuits etc Check the correct position and fastening of all the guards caps and safety stops Absence of cracks or other structural defects visible at first glance Check that all the controls are operating correctly Check fluid levels fuel brake fluid hydraulic circuit fluid coolant circuit fluid Check that alarm and signalling devices are operating correctly for exam...

Page 101: ... Refer to an authorized AUSA dealer for the replacement of the alternator belt Engine oil fig 2 3 Oil level Checking With the forklift on a level surface while the engine is cold and switched off check the oil level as follows Pull out the dipstick d and clean on a clean cloth Replace the dipstick in its casing Remove again and check the oil level This should be at the upper level a Full b Add oil...

Page 102: ...l drain plug Allow all the oil to drain from the engine Clean the oil sump drain plug and replace the plug with a new plug Screw on the plug by hand and tighten it Oil filter cartridge Replacing fig 3 4 The oil filter cartridge a is located on the left hand side of the engine Unscrew the oil filter cartridge by turning to the left Clean the base of the filter and oil the seal of the new filter ele...

Page 103: ... oil type and capacity Start the engine and leave idling for a few minutes Check the areas around the oil filter and oil drain plug for leaks Switch off the engine Wait a few seconds to allow the oil to flow towards the engine oil pan and then check the level Top up if necessary CAUTION Do not exceed the maximum level mark Starting the engine with incorrect oil levels may cause serious damage Clea...

Page 104: ...e coolant reservoir cap a placed under the counterweight s top cover Check the engine hoses and radiator for possible coolant leaks C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 Model If the coolant level is below the MIN mark top up with coolant through the coolant reservoir cap b Check the engine hoses and radiator for possible coolant leaks Coolant circuit Draining The coolant should be ch...

Page 105: ...peratures from 1 4º F to 260 6 ºF 17 ºC to 127 ºC 40 glycol and 60 distilled water Temperatures from 35º F to 293 ºF 35 ºC to 145 ºC 50 glycol and 50 distilled water Start the engine until the thermostat opens Then when the engine is cold check the level of coolant in the coolant reservoir If necessary bleed the coolant air circuit using the bleeder located on the radiator hose fig 3 NOTE Although...

Page 106: ...ngine when there is water inside the air filter casing When there are fluids or dirt inside the casing the filter cartridges should be inspected drained or replaced Undo the left and right hand staples of the filter cover a and remove the cover To clean the filter element blow high pressure air maximum 5 bar 60 PSI through the element from the inside to the outside while turning Also clean the int...

Page 107: ...r is located on the right side of the engine beside the joystick s support On models C300H x4 x4 C300HI C350H C350HI C350H x4 x4 C350HI the filter is located on the left side of the engine beside the air filter Unscrew by turning to the left the cartridge c of the fuel filter and remove it from its support Clean the base and oil the seal of the new filter Screw on the new filter element and tighte...

Page 108: ...s essential to drain the water from the filter element regularly as shown in the MAINTENANCE CHART Unscrew the drainage cap a located on the lower part of the filter element Wait until all the water in the filter has drained off Tighten the drainage cap a ATTENTION Take care to correctly tighten the drainage cap If it is loose unwanted air may enter the injection system and cause the engine to ope...

Page 109: ...ice brake the pedal lowers too much it should be adjusted To do so contact an AUSA authorized dealer NOTE The brake that incorporates this machine requires no maintenance If the brake pedal lowers excessively refer to the authorized AUSA dealer for adjusting bleeding or replacement of the inner discs Brake and inching fluid Checking the level fig 2 With the forklift parked on a level surface the l...

Page 110: ...se of used oil in authorized centres Oil level in the rear axles differential 4WD models fig 3 Checking To check the oil level unscrew the cap b The oil should be at the level of the casing Draining To drain the oil unscrew the plug c located on the lower part Topping up To fill or top up the rear axle with oil use opening b of the level Fill with the specified oil through the opening of the plug ...

Page 111: ...hecking the level To check the oil level in the differentials use the cap b Differential Draining To drain the oil unscrew the plug c located on the lower part Dispose of used oil in authorized centres Differential Topping up Fill with the specified oil through the opening of the plug b See the FLUIDS AND LUBRICANTS CHART references and capacities in this Operator s manual for oil specs and capaci...

Page 112: ...Draining Remove the wheel WARNING If is necessary to remove the drain plug while the oil is still hot place it on the upper part of the wheel hub and remove the plug carefully covering it with a cloth or similar To drain the oil turn the wheel hub until plug a is located on the lower part of it Dispose of used oil in authorized centres Final drives Topping up Turn the wheel until the mark Oil Stan...

Page 113: ...h the plug hole Draining The tank is drained through plug b on the lower part of the tank Dispose of used oil in authorized centres Topping up Fill with the specified oil through the plug hole a See FLUIDS AND LUBRICANTS CHART references and capacities in this Operator s and Safety Manual for oil specs and capacity Clean the hydraulic oil strainer There is an oil strainer filter located on the int...

Page 114: ...the seal Remove the plastic cover Unscrew the metal cap b and loosen the locknut To increase the hydraulic pressure turn the screw clockwise using an allen key To reduce the pressure turn the interior screw in the opposite direction Hydrostatic transmission filter Replacing fig 3 The hydrostatic circuit has a cartridge filter which should be replaced regularly See MAINTENANCE CHART Undo the cartri...

Page 115: ... section TECHNICAL SPECIFICATIONS in this Operator s and Safety Manual Checking tyre pressures and inflation should be carried out with a manometer in good condition fitted with a nozzle with safety clip The safety clip is essential for preventing the manometer nozzle from coming off the tyre valve during inflation which could cause serious injury to the operator Use gloves to protect hands Wheel ...

Page 116: ...2 C300HI 258 37 184 22 C300H x4 258 37 258 37 C300HI x4 258 37 258 37 C350H 339 37 184 22 C350HI 339 37 184 22 C350H x4 339 37 258 37 C350HI x4 339 37 258 37 Mast tension and length of mast chains fig 1 The tension and length of the mast chains should be checked regularly They stretch gradually due to the strain applied to them The mast chains should be replaced when their nominal length has incre...

Page 117: ... each wheel pivot fig 2 2 nipples one on hydraulic cylinder pin fig 3 C300H HI x4 C350H HI x4 1 nipples on the central articulation of the axle fig 4 4 nipples two on each wheel reduction joint fig 5 Rear Axle cardan shafts C300H HI x4 C350H HI x4 2 nipples one on each cross fig 6 1 nipple on the grooving fig 6 fig 1 fig 2 fig 5 fig 6 fig 4 fig 3 Periodic Maintenance Operations ...

Page 118: ... of the mast articulation Mast articulation tilting cylinder fig 2 2 nipples one on each support of the articulation Tilting cylinder articulation with the chassis fig 2 2 nipples one on each support Articulations of the controls fig 3 Inching pedal Brake pedal Mast inner profiles fig 4 Fork carriage side shift fig 5 fig 1 fig 2 fig 3 fig 4 fig 5 Periodic Maintenance Operations ...

Page 119: ...g beacon Operating beacon bulb Remove the connector from the bulb Undo the clip fastening the bulb by pressing it inwards and to the right at the same time Replace the bulb with a new bulb of the same type and power CAUTION Do not touch the surface of the glass of the bulb If it is dirty wipe gently using a clean dry cloth Secure the clip again by pressing it inwards and to the left at the same ti...

Page 120: ...witch off the ignition Remove the protective cover from the fuses by pulling it outwards The burnt fuse can be recognised as the metal strip which is visible in the centre of each fuse will have melted viewing window Remove the burnt fuse and replace with a new fuse of the same type CAUTION Do not use fuses of a higher value this could cause major damage Battery fuses checking fig 4 Switch off the...

Page 121: ... C350H x4 C350HI x4 119 Windscreen wiper blade replacing fig 1 Loosen screws a to remove the blade from the windscreen wiper arm Replace blade Check that the screws a hold the blade tightly to the wiper arm fig 1 a Periodic Maintenance Operations ...

Page 122: ...ue B White C Orange G Yellow H Grey L Blue M Brown N Black R Red S Pink V Green Z Violet Remark In the bicolor cables the longitudinal or traverse shape of the marks on the protective coating are to indicate the color For example G V Yellow and Green with traverse marks G V Yellow Green with longitudinal marks ...

Page 123: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 121 Electric circuit H1 C300H C300HI ...

Page 124: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 122 Electric circuit H2 C300H C300HI ...

Page 125: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 123 Electric circuit H3 C300H C300HI ...

Page 126: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 124 Electric circuit H4 C300H C300HI ...

Page 127: ...e 4 H3 Rear right hand indicator 4 H5 Rear left hand indicator 4 H6 Brake and tail lights left hand side 4 H7 Left hand reverse light 4 H9 Number plate light 4 H14 Work lights 4 H17 Reverse alarm 3 Item Description Sh H45 Rotating Flashing beacon 4 H71 Dash panel buzzer warning lights 1 K63 Seat switch timer relay 2 K64 Flasher relay 4 K65 Neutral start relay 1 K67 Reverse lights and alarm relay 2...

Page 128: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 126 Electric circuit H1 C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 ...

Page 129: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 127 Electric circuit H2 C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 ...

Page 130: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 128 Electric circuit H3 C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 ...

Page 131: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 129 Electric circuit H4 C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 ...

Page 132: ... hand indicator 4 H5 Rear left hand indicator 4 H6 Brake and tail lights left hand side 4 H7 Left hand reverse light 4 H9 Number plate light 4 H14 Work lights 4 H17 Reverse alarm 3 H45 Rotating Flashing beacon 4 Item Description Sheet H71 Dash panel buzzer warning lights 1 K63 Seat switch timer relay 2 K64 Flasher relay 4 K65 Neutral start relay 1 K67 Reverse lights and alarm relay 2 K68 Starter m...

Page 133: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 131 Hydraulic diagram Hydraulic appliances ...

Page 134: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 132 Hydraulic diagram Transmission C300H C300HI ...

Page 135: ...C300H C300HI C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 133 Hydraulic diagram Transmission C300H x4 C300HI x4 C350H C350HI C350H x4 C350HI x4 ...

Page 136: ...t accelerate at max Load Engine 85 95 max rpm of engine High pressure limit is set too low Working pressure Working pressure ports in pump Recommended max Pressure 345 or 410 bar Inching is seized SAUER Potentiometer linkage Pedal 0 3 bar Low traction power Engine does not work at nominal level or it s over Haul of accelerator lever Engine 85 95 max rpm of engine Low load pressure Load pressure Pr...

Page 137: ...ctromagnetic Compatibility Directive 2004 108 EC Sound level Directives of machinery used outdoors 2000 14 EC and 2005 88 EC Exhaust emissions Directives 97 68 and 2004 26 and also it conforms with the following harmonized European Standards EN 1726 1 Safety of industrial trucks Self propelled trucks up to and including 10 000 kg capacity and industrial tractors with a drawbar pull up to and inclu...

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