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12V Diaphragm Water Pump - PRP-125  

 

Operation 

Before using the pump, note the following: 

 

The pump is not recommended for continuous duty service. Operation at lower pressures and 
temperatures, however, will extend the overall service life of the pump. 

 

If you are using the pump for non-water liquids/chemicals, the pump should be flushed with clean, 
water (if applicable) after each use. 

 

To safeguard the pump in extreme cold conditions, any liquids to be pumped should be prepared 
using appropriate anti-freeze chemicals. If the pump is not in use, the interior of the pump must be 
dry. 

 

If the pump is being mounted in an outdoor environment, it should be protected from water or other 
liquids, dust and direct sunlight. 

 

Do not assume the pump is compatible with any chemical. If the chemical is not compatible with the 
pump materials (diaphragm rubber etc.), the pump may fail to prime, have low pressure or the 
pressure switch may not shut off. 

 

The pump is self-priming, however, priming may be required depending on the fluid viscosity, 
suction tube size, foot valve and pump configuration. 

Start-Up 

To start and prime the pump, the outlet line must be open, allowing any in the pump to escape. This is 
to avoid the possibility of airlock. The pressure switch will shut-off the pump automatically when the 
discharge valve is closed and the pressure has risen to the OFF switch set point. The pressure switch 
will restart the pump when a valve is opened and the discharge line pressure drops to the ON switch 
set point of the pressure switch. 

Demand Operation (Intermittent Duty) 

The “demand operation” function is considered an “intermittent duty” application. The maximum 
intermittent duty cycle is what causes the motor to reach its maximum thermal limits. Once the 
maximum thermal limit has been reached, the motor must be allowed to settle to a lower temperature 
(ambient temperature being ideal) before resuming operation. Running the pump at or near the 
maximum thermal limit for extended periods of time will shorten the life of the pump and may result in 
immediate pump failure. 

Bypass Operation (If Equipped) 

Models equipped with an external bypass system are designed to pump at high pressures while 
operating at low or high flow rates. Models equipped with a bypass system only will continue to run until 
the power is manually turned off. 

Summary of Contents for PRP-125

Page 1: ...12V Diaphragm Water Pump PRP 125 User Manual Revision 1 0 September 2016 RETAIN THIS MANUAL FOR FUTURE REFERENCE PLEASE READ THIS MANUAL CAREFULLY BEFORE USE...

Page 2: ...low all electrical and safety codes Make certain the power source conforms to the pump voltage requirements Ensure that all power sources are disconnected before installing the pump Improper duty cycl...

Page 3: ...nstallation 4 Mounting 4 Plumbing 5 Electrical Connection 5 Operation 6 Start Up 6 Demand Operation Intermittent Duty 6 Bypass Operation If Equipped 6 Maintenance and Troubleshooting 7 Disassembly Ass...

Page 4: ...ffects It is intended for intermittent duty cycles but can also be run continuously for short periods of time The higher the duty cycle the shorter the expected life of the pump Typical pump usages in...

Page 5: ...ntering the pump Failures due to foreign debris entering the pump will not be covered under warranty The pump comes with 90 tube connectors that can be used for easier plumbing To attach firmly push t...

Page 6: ...configuration Start Up To start and prime the pump the outlet line must be open allowing any in the pump to escape This is to avoid the possibility of airlock The pressure switch will shut off the pum...

Page 7: ...essure switch cover screw 1 and then remove the cover 8 3 Disconnect the red wires 5 from the pressure switch 4 Remove the screws 2 from the front of the pump head 3 5 Slide the pump off the motor 4 a...

Page 8: ...let tubes and connections and ensure they are air tight Debris in the check valve Clean obstructed or jammed check valves Ruptured pump diaphragm Replace pump diaphragm Defective pump check valve Repl...

Page 9: ...pump diaphragm Defective pressure switch Replace pressure switch Low Flow Rate and Pressure Possible Fault Action Air leak at the pump intake Check inlet tubes and connections and ensure they are air...

Page 10: ...10 Technical Specifications Inlet 10 mm or 1 4 hose fitting Outlet 10 mm or 1 4 hose fitting Flow 1 6 GPM 6L min Volts 12V 9 to 14 4V Amp Draw 2 1A Max 6A Pressure 80 PSI Motor duty cycle will vary w...

Page 11: ...ining course before being given access to the product The product has been supplied by a general merchandise retailer that may not be familiar with your specific application or your description of the...

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