AUMA SAI 100 Page 1 Operation Instructions Manual Download

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Electric multi-turn actuators

Operation instructions

for valve automation

Inside Containment

in nuclear power plants

SAI 6 – SAI 100

SARI 6 – SARI 100

Summary of Contents for SAI 100

Page 1: ...Electric multi turn actuators Operation instructions for valve automation Inside Containment in nuclear power plants SAI 6 SAI 100 SARI 6 SARI 100...

Page 2: ...tting the limit switching 14 9 1 Setting end position CLOSED 14 9 2 Setting end position OPEN 14 10 Setting the DUO limit switching option 15 10 1 Setting direction CLOSE 15 10 2 Setting direction OPE...

Page 3: ...g 28 21 Service and training 28 22 Spare parts list actuators SAI SARI 6 SAI SARI 100 30 22 1 Electrical connection with terminals 32 22 2 Electrical connection with AUMA plug socket connector 33 22 3...

Page 4: ...Non observance of the warnings and notes may lead to serious injuries or damage Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions Correct tra...

Page 5: ...ndwheel reduction via bevel gearbox Electrical connection Standard Terminals Options AUMA plug socket connector Line bushings qualified for DBE conditions lengthwise lead seals Threads for cable gland...

Page 6: ...peration instructions Other information EU Directives Electromagnetic Compatibility EMC 2004 108 EC Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC Reference documents Product descript...

Page 7: ...ing consists of environmentally friendly materials which can easily be separated and recycled We use the following packaging materials wood cardboard paper and PE foil For the disposal of the packagin...

Page 8: ...b screw 44 01 Completely unfasten bearing lock nut 4 13 with pin wrench Remove stem nut 4 12 together with the upper needle bearing 44 03 and the bearing races 44 04 Protect the removed needle bearing...

Page 9: ...n Push down change over lever as indicated by the arrow figure C n a n man a operation ere tor e pre ent at t e o tp t r e e t t r e n e er t n e e en t r e s pp e t t e tp t r e e st t r e ter tr pp...

Page 10: ...emove socket carrier 2 from plug cover 1 Insert cable glands suitable for connecting cables The enclosure protection stated on the name plate is only ensured if suit able cable glands are used Only ca...

Page 11: ...ls Technical data Power terminals Protective earth Control terminals Terminals max 3 1 50 Description U1 V1 W1 1 to 50 Connecting voltage max 750 V 250 V Type of customer connection Screws Screws Scre...

Page 12: ...of non acidic grease e g Vaseline to the sealing faces Replace terminal cover or plug cover and fasten bolts evenly crosswise Fasten cable glands with the specified torque to ensure the required enclo...

Page 13: ...supervision of such an electrician and in accordance with the applicable electrical engineering rules 8 1 Removing the cover from the switch compartment Remove bolts and take off the cover at the swi...

Page 14: ...handwheel counterclockwise until valve is open then turn back by approximately a turn Push the stud figure J 1 inwards using a screwdriver and turn it The stud remains in this position Slowly turn se...

Page 15: ...into its original position by spring action LSC Limit switch clockwise closing LSO Limit switch counterclockwise closing LSA Limit switch DUO clockwise rotation LSB Limit switch DUO counterclockwise r...

Page 16: ...s on the dial indicate the values in mkp 1 mkp 10 Nm 1 lbsft 1 36 Nm Example Setting in figure S 12 mkp 120 Nm Tighten lock screw O again The torque switches can also be operated in manual operation T...

Page 17: ...urns counterclockwise the direction of rotation is correct If the direction of rotation is wrong switch off immediately Then correct phase sequence at the motor connection and repeat test run 12 2 Che...

Page 18: ...amount of additional rotation of stem after actuator has been switched off Manually move valve in direction CLOSE figure L 5 while observing cam for limit switch LSC figure L 4 For limit seating in d...

Page 19: ...require setting Close switch compartment see page 24 clause 16 19 Multi turn actuators SAI 6 SAI 100 SARI 6 SARI 100 Operation instructions for valve automation Inside Containment in nuclear power pl...

Page 20: ...reduction gearings for the position transmitter the complete resistance range is not always utilized for the whole travel Therefore an external possi bility for adjustment setting potentiometer must b...

Page 21: ...if necessary 21 Multi turn actuators SAI 6 SAI 100 SARI 6 SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants Terminal plan KSA _ _ _ Output current Ia 0 2...

Page 22: ...urrent starts to increase Turn back potentiometer P1 until the following value has been reached for 3 or 4 wire system approx 0 1 mA for 2 wire system approx 4 1 mA This ensures that the signal does n...

Page 23: ...Turn back potentiometer P1 until a residual current of approx 0 1 mA has been reached Move valve to end position OPEN Set potentiometer P2 to end value 16 mA Move valve to end position CLOSED Set pot...

Page 24: ...ent with the mark on the cover Indicator disc rotates approximately 270 at full travel from OPEN to CLOSED or vice versa 16 Closing the switch compartment Clean sealing faces of housing and cover Chec...

Page 25: ...g for tightness in the factory Cable glands For the entries of the motor and control cables appropriate cable glands in enclosure protection IP 68 must be used The size of the cable glands must be sui...

Page 26: ...ommended that a visual inspection for grease leakage is performed on each actuator at least every 2 years Functional test Every 5 years the performance of each actuator should be tested in detail and...

Page 27: ...t presse r Fill in new grease respecting correct quantity see table below Replace seals at handwheel Apply grease to lower part of handwheel hub Place handwheel with hub in housing thereby turning it...

Page 28: ...stances are hazardous to water and must not be released into the environment See disassembled material to a sound disposal or to separate recycling according to materials Observe the national regulati...

Page 29: ...Notes 29 Multi turn actuators SAI 6 SAI 100 SARI 6 SARI 100 Operation instructions for valve automation Inside Containment in nuclear power plants...

Page 30: ...n Inside Containment in nuclear power plants Operation instructions Sample name plate Commission number Works number Actuator type Enclosure protection output speed Torque range in CLOSED OPEN Speed o...

Page 31: ...23 Circlip 024 Circlip 025 Circlip 027 Circlip 030 Hexagon bolt No Designation 031 Hexagon bolt 032 Reduced shaft bolt 033 Oval head screw 034 Hexagon bolt 035 Socket head cap screw 038 Cotter pin 039...

Page 32: ...017 5 020 5 023 5 025 5 026 5 3 5 03 5 018 5 021 5 024 5 025 5 026 5 01 5 1 5 02 5 2 No Designation 5 1 Terminal frame 5 2 Terminal box cover 5 3 Terminal rails 5 01 O ring 125 X 3 5 5 02 O ring 240 X...

Page 33: ...valve automation Inside Containment in nuclear power plants No Designation 1 Cover 2 Socket carrier complete 3 Adapter plate 4 Pin carrier 5 Adapter plate 6 Cable harness for protective earth 01 Hexa...

Page 34: ...nts Operation instructions 28 05 066 028 010 18 29 47 014 064 06 No Designation 18 Bushing 28 Handwheel hub 29 Handwheel 47 O ring retainer 05 O ring for handwheel hub 06 Parallel key No Designation 0...

Page 35: ...plants No Designation 1 Mounting flange upper part 2 Mounting flange bottom part 3 Hollow shaft 4 Stem nut 5 Bearing lock nut spring loaded in both directions 6 Thrust ring 7 Collar spring loaded in...

Page 36: ...pare parts list seal kit for actuators SAI SARI 6 SAI SARI 100 36 Multi turn actuators SAI 6 SAI 100 SARI 6 SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructi...

Page 37: ...g __ 050 52 x 1 78 K000 399 1 069 45 x 3 53 K000 403 1 088 50 x 3 53 K000 407 1 014 Radial seal BABSL 35 x 52 x 6 D000 222 1 __ __ __ __ __ __ 064 1 O ring 56 82 x 2 62 D001 640 1 76 x 2 D000 361 1 10...

Page 38: ...Declaration of Incorporation and EC Declaration of Conformity 38 Multi turn actuators SAI 6 SAI 100 SARI 6 SARI 100 for valve automation Inside Containment in nuclear power plants Operation instructio...

Page 39: ...Lubrication 27 M Maintenance 4 Manual operation 9 Mechanical position indicator 24 Motor protection 11 Mounting to valve gearbox 7 N Name plate 30 O Output drive type AF 9 35 Output drive types 7 Ove...

Page 40: ...ed information about AUMA products refer to the Internet www auma com Y000 580 003 en 2 AUMA Riester GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www...

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AUMA SAI 100, Operation Instructions Manual

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