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AUMA SAE 07.2 Series, Operation, Assembly And Commissioning Instructions, Page: 27 / 116

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AUMA SAE 07.2 Series Operation, Assembly And Commissioning Instructions Download Page 27

●

For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.

●

For the connection of position transmitters, screened cables must be used.

Cable installation in ac-

cordance with EMC

Signal and fieldbus cables are susceptible to interference. Motor cables are
interference sources.

●

Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.

●

The interference immunity of signal and fieldbus cables increases if the cables
are laid close to the earth potential.

●

If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.

●

Avoid parallel paths with little cable distance of cables being either susceptible
to interference or interference sources.

Fieldbus cable

Table 17:

Cable recommendation
Only cables complying with the recommendations of EIA-485 specifications should be used for Modbus
wiring.

135 to 165 Ohm, at a measurement frequency between 3 and 20 MHz

Impedance

< 30 pF per metre

Cable capacity

> 0.64 mm

Wire diameter

> 0.34 mm², corresponds to AWG 22

Cross section

< 110 Ohm per km

Loop resistance

CU shielding braid or shielding braid and shielding foil

Screening

Prior to installation, please note:

●

Connect maximum 32 devices to one segment.

●

If more devices are to be connected:
-

Connect several segments using repeaters.

●

Install fieldbus cables at a distance of minimum 20 cm to other cables.

●

If possible, fieldbus cables should be laid in a separate, conductive, and earthed
cable tray.

●

Ensure absence of equipotential earth bonding differences between the indi-
vidual devices at fieldbus (perform an equipotential earth bonding).

Table 18: Transmission rate/cable length for line topology

Possible cable length with repeater
(total network cable length)

Max. cable length (segment length)
without repeater

Baud rate (kbit/s)

Approx. 10 km

1,200 m

9.6 – 115.2

Table 19: Transmission rate/cable length for loop topology

Max. possible cable length of redund-
ant loop

Max. cable length between actuators
(without repeater)

Baud rate (kbit/s)

Approx. 290 km

1,200 m

9.6 – 115.2

6.2.

Overview of AUMA electrical connections

The section below provides an overview of the different electrical connections
described in the chapters to follow.

27

SAEx 07.2 – SAEx 16.2/SAREx 07.2 – SAREx 16.2 Control unit - electromechanical
ACExC 01.2 Intrusive Modbus RTU

Electrical connection

Summary of Contents for SAE 07.2 Series

Page 1: ... Modbus RTU Modbus TCP IP Foundation Fieldbus HART Multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical with actuator controls ACExC 01 2 Intrusive Assembly and commissioning Operation instructions ...

Page 2: ...ate 14 4 Transport and storage 14 4 1 Transport 16 4 2 Storage 17 5 Assembly 17 5 1 Mounting position 17 5 2 Handwheel fitting 17 5 3 Mount actuator to valve 18 5 3 1 Overview of output drive types 18 5 3 2 Output drive type A 19 5 3 2 1 Multi turn actuator with output drive type A mount 21 5 3 2 2 Stem nut for output drive type A finish machining 22 5 3 3 Output drive types B C D and E 23 5 3 3 1...

Page 3: ...4 2 Password change 56 7 4 3 Timeout for incorrect password entry 56 7 5 Language in the display 56 7 5 1 Language change 58 8 Indications 58 8 1 Indications during commissioning 58 8 2 Indications in the display 59 8 2 1 Feedback signals from actuator and valve 61 8 2 2 Status indications according to AUMA classification 62 8 2 3 Status indications according to NAMUR recommendation 63 8 3 Indicat...

Page 4: ...ring commissioning 81 12 2 Fault indications and warning indications 86 12 3 Fuses 86 12 3 1 Fuses within the actuator controls 87 12 3 2 Fuse replacement 87 12 3 2 1 Replace fuses F1 F2 87 12 3 2 2 Test replace fuses F3 F4 88 12 3 3 Motor protection thermal monitoring 89 13 Servicing and maintenance 89 13 1 Preventive measures for servicing and safe operation 90 13 2 Disconnection from the mains ...

Page 5: ...e excluded at any time since they will lead to propagating brush discharges and therefore to ignition of a potentially explosive atmosphere This also applies to fireproof coatings or covers available as an option Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with the currently applicable standard according to ISO 80079 36 37 Hot surfaces mechanically gene...

Page 6: ...ntinuous underwater use observe enclosure protection Potentially explosive areas of zones 0 and 20 Potentially explosive areas of group I mining Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use Observance of these operation instructions is considered as part of the device s designated use These operation instructions are only valid for...

Page 7: ...situation Failure to observe this warning could result in property damage Is not used for personal injury Safety alert symbol warns of a potential personal injury hazard The signal word here DANGER indicates the level of hazard 1 4 References and symbols The following references and symbols are used in these instructions Information The term Information preceding the text indicates important notes...

Page 8: ...pplying analogue torque feedback signals torque indication and analogue position feedback signals position indication at the actuator controls output In combination with output drive type A the actuator is capable of withstanding thrust Actuator controls The actuator controls ACExC 01 2 may be mounted directly to the actuator or separately on a wall bracket The actuator can be operated via the pus...

Page 9: ...ctuators within one site and provides a clear overview at a glance Detailed analysis provides valuable information on potential maintenance requirements Additional functions foster smooth asset management AUMA Assistant App The AUMA Assistant App enables remote setting and remote diagnostics of AUMA actuators via Bluetooth using either smartphone or tablet The AUMA Assistant App can be downloaded ...

Page 10: ...e manufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Speed 7 Torque range in direction CLOSE 8 Torque range in direction OPEN 9 Type of lubricant 10 Permissible ambient temperature 11 Can be assigned as an option upon customer request 12 Enclosure protection 13 Data Matrix code 10 SAEx 07 2 SAEx 16 2 SAREx 07 2 SA...

Page 11: ...ontrol 11 Data Matrix code Motor name plate Figure 7 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Current type mains voltage 5 Rated power 6 Nominal current 7 Type of duty 8 Enclosure protection 9 Motor protection temperature protection 10 Insulation class 11 Speed 12 Power factor cos phi 13 Mains frequency 14 Data Matrix code 11 SAEx 07 ...

Page 12: ... 2 07 2 Flange size F10 Table 2 Description of actuator controls type designation with the example of ACExC 01 2 01 2 ACExC Type AC AUMATIC actuator controls ExC explosion proof version ACExC Size 01 2 01 2 Ex marking Table 3 Marking for explosion protection example of a3b1 1 b 3 a Not used Motor type a ADX or VDX 3 phase AC motor b AEX ACX VEX VCX 1 phase AC motor a Protection type of electrical ...

Page 13: ...classified according to AUMA power classes e g A1 B1 The power class defines the max permissible rated power of the motor the switchgear has been designed for The rated power nominal power of the actuator motor is indicated in kW on the motor name plate For the assignment of the AUMA power classes to the nominal power of the motor types refer to the separate electrical data sheets For switchgear w...

Page 14: ...ly to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down sliding or tilting Perform lift trial at low height to eliminate any potential danger e g by tilting Figure 10 Example Lifting the actuator Weights Table 6 Weight for ACExC 01 2 actuator controls Weight approx kg with electrical connection type 14...

Page 15: ...pes heed additional weights 2 Table 8 Weights of multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 With 1 phase AC motors Weight2 Motor type1 Type designation Actuator approx kg 28 VEX SAEx 07 2 SAREx 07 2 31 AEX 28 VEX SAEx 07 6 SAREx 07 6 31 AEX 40 ACX 32 VEX 48 4 SAEx 10 2 SAREx 10 2 35 VEX 48 2 44 ACX 56 4 47 ACX 56 2 63 VEX SAEx 14 2 SAREx 14 2 65 VCX 67 ACX 67 VEX SAEx 14 6 SARE...

Page 16: ...ent to uncoated surfaces Risk of damage due to excessively low temperatures Actuator controls may only be stored permanently down to 30 C On request actuators controls may be transported in specific cases and for short duration at temperatures down to 60 C Long term storage For long term storage more than 6 months observe the following points 1 Prior to storage Protect uncoated surfaces in particu...

Page 17: ...ssioning Figure 11 Handwheel 1 Spacer 2 Input shaft 3 Handwheel 4 Retaining ring How to proceed 1 If required fit spacer 1 on input shaft 2 2 Slip handwheel 3 onto input shaft 3 Secure handwheel 3 with retaining ring 4 Information The retaining ring 4 together with these operation instructions is stored in a weatherproof bag which is attached to the device prior to delivery 5 3 Mount actuator to v...

Page 18: ...ithstanding thrust B B1 B4 C D E 5 3 2 Output drive type A Figure 12 Output drive type A 1 Output mounting flange 2 Stem nut 3 Valve stem Short description Output drive type A consisting of output mounting flange 1 with axial bearing stem nut 2 The stem nut transmits the torque from the actuator hollow shaft to the valve stem 3 Output drive type A can withstand thrusts To adapt the actuators to av...

Page 19: ...lot bore stem nut the stem nut must be finish machined prior to mounting valve stem and prior to performing the following steps page 21 Stem nut for output drive type A finish machining 2 Apply a small quantity of grease to the valve stem 3 Place output drive type A 2 on valve stem and turn until it is 4 flush on the valve flange 4 Turn output drive type A 2 until alignment of the fixing holes 5 F...

Page 20: ... torque according to table Table 12 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 24 M8 48 M10 200 M16 392 M20 10 Turn multi turn actuator with handwheel in direction OPEN until valve flange 4 and output drive type A 2 are firmly placed together Figure 16 11 Tighten screws 5 between valve and output drive type A crosswise applying a torque according to table...

Page 21: ...s 2 3 Remove axial bearing washers 2 1 and axial needle roller and cage assemblies 2 2 from stem nut 1 4 Drill and bore stem nut 1 and cut thread 5 Clean the machined stem nut 1 6 Apply sufficient Lithium soap EP multi purpose grease to axial needle roller and cage assemblies 2 2 and axial bearing washers 2 1 ensuring that all hollow spaces are filled with grease 7 Place greased axial needle rolle...

Page 22: ...ive type B E Output drive sleeve with bore according to DIN 3210 Output drive types B1 B3 Output drive sleeve with bore according to EN ISO 5210 Output drive types B2 B4 Output drive sleeve with bore according to customer order B4 including special bores like bores without keyway square bore hexagon bore internal splines Output drive type C Output drive sleeve with dog coupling according to EN ISO...

Page 23: ... 4 Place multi turn actuator 1 and ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten multi turn actuator with screws according to table Information We recommend applying liquid thread sealing material to the screws to avoid contact corrosion 6 Fasten screws crosswise to a torque according to table Table 13 Tightening torques for screws...

Page 24: ...her Figure 21 Protection tube made of segments with threaded sleeves 900 mm 2 Segment of stem protection tube 3 V seal 4 Threaded sleeve 3 Push down the sealing ring 3 onto the housing Information For mounting segments push down seals of segments down to the sleeve connecting piece 4 Check whether protective cap 1 for stem protection tube is available in perfect condition and tightly placed on or ...

Page 25: ...uring the pulse code is required Current type mains voltage mains fre quency Type of current mains voltage and mains frequency must match the data on the actuator controls and motor name plates Also refer to chapter Identification Name plate Figure 22 Motor name plate example 1 Type of current 2 Mains voltage 3 Mains frequency External supply of the electronics For external electronics supply the ...

Page 26: ... heating system and external electronics power supply the fuses for the heating system have to be provided by the customer refer to wiring diagram F4 ext Table 16 Fuse for heating system Designation in wiring diagram F4 ext 230 V AC 115 V AC External power supply 1 A T 2 A T Fuse If actuator controls are mounted separately from actuator actuator controls on wall bracket Consider length and cross s...

Page 27: ... AWG 22 Cross section 110 Ohm per km Loop resistance CU shielding braid or shielding braid and shielding foil Screening Prior to installation please note Connect maximum 32 devices to one segment If more devices are to be connected Connect several segments using repeaters Install fieldbus cables at a distance of minimum 20 cm to other cables If possible fieldbus cables should be laid in a separate...

Page 28: ...KES electrical connec tion Plug in terminal connection with en larged terminal compartment KES 6 3 KT KM electrical connection Figure 23 KT KM electrical connection 1 Terminal carrier with screw type spring clamp terminals 2 Connection frame Figure shows KT version Short description KT plug in electrical connection with screw type terminals for power connection and spring clamp terminals for contr...

Page 29: ...tions 12 3 Support terminals max 250 V 1 000 V Connection voltage max 5 A2 25 A Rated current max Spring clamp terminals Screw connection PE Ring lug U bracket Type of customer connection 2 5 mm 2 10 mm 2 Connection diameter max Four protective earth connections within frame 1 The sum of the currents of all control contacts must not exceed 50 A 2 6 3 1 Terminal compartment open Figure 24 Open term...

Page 30: ... Designation Screw type terminals Tightening torque 1 2 1 5 Nm Flexible or solid 0 25 10 0 mm 2 for one wire per terminal Flexible 2 x 0 25 4 mm 2 for two wires per terminal Power contacts U1 V1 W1 U2 V2 W2 PE connection Spring clamp terminals Flexible or solid 0 25 2 5 mm 2 for one wire per terminal 2 x 0 25 0 75 mm 2 for two wires per termin al Control contacts 1 to 36 37 to 50 Ring lug U bracke...

Page 31: ...vice purposes each spring clamp terminal is equipped with a test contact located above the numbering Information For flexible cables for screw type terminals use wire end sleeves according to DIN 46228 For spring clamp terminals connection is possible without wire end sleeves 31 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU Electrical conn...

Page 32: ...hten protective earth to PE connection M6 Figure 27 Protective earth connections within connection frame M6 Customer protective earth connection for M6 ring lug or with U bracket for up to two wires M4 Internal protective earth connections via M4 ring lug to cover and terminal carrier connected in the factory Protective earth connection to terminal carrier power terminals connec ted in the factory...

Page 33: ...ssen zusätzliche Stützpunktklemmen verwendet werden Siehe Abschnitt Anschluss mit Stützpunktklemmen bei Linientopologie Information For two flexible wires per terminal a joint wire end sleeve must be used twin wire end sleeve Figure 29 Klemmenbelegung am Klemmenblock Kanal 1 1A 1B Figure 30 Klemmenbelegung am Klemmenblock Kanal 2 2A 2B XK Klemmenbezeichnung nach Schaltplan Kundenanschluss Kanal 1 ...

Page 34: ...enbezeichnung nach Schaltplan Kundenanschluss Klemmen 31 32 wenn ein weiteres Feldbusgerät folgt Klemmen 31 34 wenn Stellantrieb letzer Feldbusteilnehmer ist Figure 32 Klemmenbelegung Stützpunktklemmen Kanal 2 2A 2B XK Klemmenbezeichnung nach Schaltplan Kundenanschluss Klemmen 35 36 wenn ein weiteres Feldbusgerät folgt Klemmen 35 38 wenn Stellantrieb letzer Feldbusteilnehmer ist 34 SAEx 07 2 SAEx ...

Page 35: ...Feldbusanschluss über die Federkraftklemmen direkt am Klemmenblock erfolgen Bei starren Leitungen eindrähtig oder mehrdrähtig müssen zusätzliche Stützpunktklemmen verwendet werden Siehe Abschnitt Anschluss mit Stützpunktklemmen bei Ringtopologie Figure 34 Klemmenbelegung am Klemmenblock 2 kanalig XK Klemmenbezeichnung nach Schaltplan Kundenanschluss Channel 1 Channel 2 n 1 Fieldbus cable from prev...

Page 36: ...ection Ex e 2 Screws for cover 3 O ring 4 Blanking plug 5 Cable gland 6 KT Ex e connection frame Procedure 1 Clean sealing faces of cover 1 and connection frame 6 2 For design in flameproof enclosure Ex d Preserve joint surfaces with an acid free corrosion protection agent 3 Check whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly ...

Page 37: ...Plug in frame flameproof Short description KP KPH plug in electrical connection with screw type terminals for power and control contacts KP version standard with three cable entries KPH version enlarged with additional cable entries Cable entries via the cover The terminal compartment with screw type terminals is designed in protection type Ex e increased safety Plug in connection is made via the ...

Page 38: ...nal compartment is designed in protection type Ex e increased safety The flameproof interior of the connected device remains closed when removing the cover 1 Cable glands When selecting cable glands observe type of protection with Ex e approval and enclosure protection IP refer to name plate The enclosure protection IP stated on the name plate is only ensured if suitable cable glands are used Figu...

Page 39: ... the cable gland to the housing earthing 4 Strip wires Controls max 8 mm motor 12 mm 5 For flexible cables Use wire end sleeves according to DIN 46228 6 Connect cables according to order related wiring diagram Information Two wires for each connection permitted When using motor cables with wire cross section of 1 5 mm Use small clamp washers for connection to terminals U1 V1 W1 and PE the small cl...

Page 40: ...tput XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 42 Terminal assignment for loop topology 2 channel Channel 1 Channel 2 n 1 Fieldbus cable from previous device input via channel 1 n 1 Fieldbus cable to next device output via channel 2 XK Terminal assignment according to...

Page 41: ... 2 2 For AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 6 4 4 Terminal compartment close Figure 43 Close terminal compartment 1 Cover figure shows KP version 2 Screws for cover 3 O ring 4 Blanking plugs 5 Cable gland 6 Flameproof frame 1 Clean sealing faces of cover 1 and frame 6 2 Check whether O ring 3 is in good condition replace...

Page 42: ...e connection simply remove the cover The connection frame remains within the device The flameproof interior of the connected devices remains sealed Technical data Table 25 KES electrical connection Control contacts Power contacts 50 3 protective earth connection at frame No of contacts max 1 to 50 U V W PE Designation 250 V 750 V Connection voltage max 10 A 25 A Rated current max Cage clamp screw ...

Page 43: ...re refer to Ex marking on name plate The flameproof interior of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex e or Ex d approval and enclosure protection IP refer to name plate The type of protection stated on the name plate IP is only ensured if suitable ...

Page 44: ...d via the cable gland to the housing earthing 3 Strip wires 4 For flexible cables Use end sleeves according to DIN 46228 5 Connect cables according to order related wiring diagram In case of a fault Hazardous voltage while protective earth conductor is NOT connected Risk of electric shock Connect all protective earth conductors Connect PE connection to external protective earth conductor of connec...

Page 45: ...tput XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 49 Terminal assignment for loop topology 2 channel Channel 1 Channel 2 n 1 Fieldbus cable from previous device input via channel 1 n 1 Fieldbus cable to next device output via channel 2 XK Terminal assignment according to...

Page 46: ...6 38 6 5 4 Terminal compartment close Figure 50 Close terminal compartment 1 Cover illustration shows type of protection Ex e 2 Screws for cover 3 O ring 4 Blanking plugs 5 Cable gland example 6 Connection frame 1 Clean sealing faces of cover 1 and connection frame 6 2 For Ex plug socket connector designed as KES flameproof Preserve joint sur faces with an acid free corrosion protection agent 3 Ch...

Page 47: ...ection tightening torques Tightening torques Terminal cross sections Conductor type 3 4 Nm 2 5 mm to 6 mm Solid wire and stranded 3 4 Nm 1 5 mm to 4 mm Fine stranded For fine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires with a U bracket cross sections have to be identical 47 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit elec...

Page 48: ...the actuator amounts to 100 m maximum If the actuator is equipped with a position transmitter EWG RWG Use suitable flexible and screened connecting cables Earth cable shield at both ends Versions with potentiometer in the actuator are not suitable We recommend using an AUMA LSW cable set If the AUMA cable set is not used Use suitable flexible and screened connecting cables When using connecting ca...

Page 49: ...influences Explosion hazard Risk of death or serious injury Prior to opening the device removing the plug ensure that the device is free of gas and voltage Do NOT switch on voltage in potentially explosive atmospheres For PAFEx 01 1 separate operation instructions are available 49 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU Electrical co...

Page 50: ...ndwheel Table 28 Handwheel marking examples For valve closing turn handwheel in direction of the arrowhead counterclockwise closing clockwise closing Drive shaft valve turns counterclockwise in direction CLOSE Drive shaft valve turns clockwise in direction CLOSE Overload protection for manual operation To protect the valve an overload protection is available as option for manual operation If the t...

Page 51: ...type of seating and torque switching 7 2 1 Operating the actuator from local controls Local actuator operation is performed using the local controls push buttons of actuator controls Figure 57 Local controls 1 Push button for operation command in direction OPEN 2 Push button STOP 3 Push button for operation command in direction CLOSE 4 Push button RESET 5 Selector switch 51 SAEx 07 2 SAEx 16 2 SAR...

Page 52: ...operation when switching on Risk of personal injuries or damage to the valve If the actuator starts unexpectedly Immediately turn selector switch to 0 OFF Check input signals and functions Set selector switch to position Remote control REMOTE Now the actuator can be remote controlled via fieldbus Information For actuators equipped with a positioner it is possible to change over between OPEN CLOSE ...

Page 53: ...etup 4 C Cancel process Esc Return to previous display Backlight The display is illuminated in white during normal operation It is illuminated in red in case of a fault The screen illumination is brighter when operating a push button If no push button is operated for 60 seconds the display will become dim again 7 3 1 Menu layout and navigation Groups The indications on the display are divided into...

Page 54: ...ndicates in the bottom row Go to 1 Press push button Go to Display indicates Go to menu M0000 2 Use push buttons Up Down to select figures 0 to 9 3 Press push button Ok to confirm first digit 4 Repeat steps 2 and 3 for all further digits 5 To cancel the process Press C Esc 7 4 User level password User level The user level defines which menu items or parameters can be displayed or modified by the a...

Page 55: ...splay indicates Password 0 3 Use push buttons Up Down to select figures 0 to 9 4 Confirm first digit of password via push button Ok 5 Repeat steps 1 and 2 for all further digits Having confirmed the last digit with Ok access to all parameters within one user level is possible if the password entry is correct 7 4 2 Password change Only the passwords of same or lower access level may be changed Exam...

Page 56: ...revents unauthorised access by systematic trials The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools AUMA CDT AUMA Assistant App After five subsequent incorrect trials further entry is inhibited for one minute Each further incorrect entry doubles the timeout period An active timeout is displayed on the screen An individual timeout ...

Page 57: ...splay indicates Password 0 9 Enter password enter password Display indicates Language and Save bottom row Language selection 10 Select new language via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 11 Confirm selection via Save The display changes to the new language The new language selection is saved 57 SAEx 07 2 SAEx 16 2...

Page 58: ... Figure 65 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 66 Startup menu with firmware version 05 00 00 xxxx If the language selection feature has been activated during the self test the menu for selecting the display language will now be indicated For further information on language setting...

Page 59: ...prox 3 seconds Press any push button selector switch in position 0 OFF to fade in the navigation support 8 2 1 Feedback signals from actuator and valve Display indications depend on the actuator version Valve position S0001 This indication is only available if a position transmitter potentiometer EWG RWG or MWG is installed in the actuator S0001 on the display indicates the valve position in of th...

Page 60: ...l E2 Actual position value Setpoint control If the positioner is enabled and activated the bar graph indication for E1 position setpoint is displayed The direction of the operation command is displayed by an arrow above the bar graph indication The figure below shows the operation command in direction CLOSE Figure 73 Indication for setpoint control positioner E1 Position setpoint E2 Actual positio...

Page 61: ...ic M0539 is set to AUMA Warnings S0005 If a warning has occurred the display shows S0005 the number of warnings occurred a blinking question mark after approx 3 seconds Figure 75 Warnings For further information please also refer to Corrective action Not ready REMOTE S0006 The S0006 display shows indications of the Not ready REMOTE group If such an indication has occurred the display shows S0006 t...

Page 62: ...er to Corrective action Function check S0009 The S0009 indication shows function check indications according to NAMUR recommendation NE 107 If an indication has occurred via the function check the display shows S0009 the number of indications occurred a blinking triangle with a spanner after approx 3 seconds Figure 79 Function check For further information please also refer to Corrective action Ma...

Page 63: ... standard 2 Marking with figures 1 6 option 1 End position CLOSED reached blinking operation in direction CLOSE 2 Tc Torque fault CLOSE 3 Motor protection tripped 4 To Torque fault OPEN 5 End position OPEN reached blinking operation in direction OPEN 6 Bluetooth connection active Modify indication light assignment indications Different indications can be assigned to LEDs 1 5 Device configuration M...

Page 64: ...EN reached 2 End position CLOSED reached 3 Indicator mark at cover Characteristics Independent of power supply Used as running indication Indicator disc rotates during actuator operation and continuously indicates the valve position For clockwise closing version the symbols rotate in counterclockwise direction for operations in direction CLOSE Indicates that end positions OPEN CLOSED have been rea...

Page 65: ...6 Torque fault OPEN 9 1 2 Coding the outputs The output signals Coding DOUT 1 Coding DOUT 6 can be set either to high active or low active High active output contact closed signal active Low active output contact open signal active Signal active means that the conditions for the signal are fulfilled Required user level Specialist 4 or higher Device configuration M0053 I O interface M0139 Digital o...

Page 66: ...Setting values Limit Seating in end positions via limit switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press push button C Setup and hold it down for approx 3 seconds Display goes to main menu and indicates Display Select parameter 3 Select parameter either click via the menu to parameter or via direct display Press and ent...

Page 67: ...ings M0041 Modbus M0341 MD1 slave address M0247 MD2 slave address M0409 Baud rate M0343 Parity stop bit M0782 Monitoring time M0781 Default values MD1 slave address 247 MD2 slave address 247 Baud rate Auto Parity stop bit Even 1 stop bit Monitoring time 15 seconds Information Parameter MD2 slave address is only available if AUMA redundancy I option is available For further settings and information...

Page 68: ...ormation The torque switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve Only change the setting with the consent of the valve manufacturer Figure 84 Torque measuring heads 1 Torque switching head black in direction CLOSE 2 Torque switching head white in direction OPEN 3 Lock screws 4 Torque dials 1 Loose...

Page 69: ...CLOSED black section set 1 Engage manual operation 2 Turn handwheel clockwise until valve is closed 3 Turn handwheel by approximately half a turn overrun in the opposite direction 4 Press down and turn setting spindle 1 with screw driver in direction of the arrow and observe the pointer 2 While a ratchet click is felt and heard the pointer 2 moves 90 every time 5 As soon as the pointer 2 is 90 fro...

Page 70: ...ndle Running direction CLOSE 2 Pointer Running direction CLOSE 3 Mark Intermediate position CLOSED is set White section 4 Setting spindle Running direction OPEN 5 Pointer Running direction OPEN 6 Mark Intermediate position OPEN is set Information After 177 turns control unit for 2 500 turns stroke or 1 769 turns control unit for 2 5 000 turns stroke the intermediate switches release the contact 10...

Page 71: ...ntermediate position setting in running direction OPEN is complete 6 If you override the tripping point inadvertently ratchet click is heard after the pointer has snapped Continue turning the setting spindle in the same direction and repeat setting process 10 7 Test run Only perform test run only once all settings previously described have been performed The direction of rotation can be checked at...

Page 72: ...OSE clockwise closing version 1 Threaded plug 2 Seal 3 Hollow shaft 4 Protective cap for stem protection tube 5 Stem 6 Stem protection tube Valve damage due to incorrect direction of rotation If the direction of rotation is wrong switch off immediately press STOP Eliminate cause i e correct phase sequence for cable set wall bracket Repeat test run Check direction of rota tion 1 Move actuator manua...

Page 73: ...etting is incorrect Reset limit switching 10 7 4 Reference operation position feedback perform For actuators with position feedback RWG potentiometer a reference operation has to be performed once the limit switching setting was changed to ensure that the position feedback 0 4 20 mA supplies correct values Operate actuator electrically via the push buttons OPEN and CLOSE of the local controls once...

Page 74: ...eath or serious injury Handle cover and housing parts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting 5 Place cover 1 on switch compartment 6 Fasten screws 2 evenly crosswise 74 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical Commissioning basic settings ACExC 01 2 Intrusive Modbus RTU ...

Page 75: ...60 C to 80 C Ambient temperature2 Power supply possible via AC AM actuator controls or external power supply 1 Depending on temperature range of the actuator Refer to name plate 2 Setting elements The EWG is housed in the actuator switch compartment The switch compartment must be opened to perform any settings Refer to Switch compartment open All settings are made via the two push buttons S1 and S...

Page 76: ...tion clears the settings in both end positions and sets the output current to a value of 3 5 mA After activation both end values 0 4 mA and 20 mA need to be reset In case of inadvertent incorrect adjustment the settings can always be reset by renewed activation of the setting mode simultaneous pressing of S1 and S2 Activate setting mode 1 Press both push buttons S1 and S2 and hold down for 5 secon...

Page 77: ...h button S2 the current is increased by 0 02 mA every time the push button is pressed 11 1 3 LED end position signalling switch on off The LED behaviour for end position reached can be set as follows blinking continuous illumination or no illumination During setting mode end position signalling is switched on Switching on and off 1 Operate valve in one of the end positions OPEN CLOSED 2 Hold down ...

Page 78: ...signal between 0 20 mA or 4 20 mA Technical data Table 35 RWG 4020 2 wire system 3 wire and 4 wire systems Data 4 20 mA 0 20 mA 4 20 mA Output current Ia 14 V DC I x RB max 30 V 24 V DC 18 32 V Power supply UV 1 20 mA 24 mA at 20 mA output current Max current consumption UV 14 V 20 mA 600 Ω Max load RB 0 1 V 0 1 V Impact of power supply 0 1 100 Ω 0 1 0 600 Ω Load influence 0 3 K Temperature impact...

Page 79: ...entiometer 2 in opposite direction until the following value is reached for 0 20 mA approx 0 1 mA for 4 20 mA approx 4 1 mA This ensures that the signal remains above the dead and live zero point 7 Move valve to end position OPEN 8 Set potentiometer 3 to end value 20 mA 9 Approach end position CLOSED again and check minimum value 0 1 mA or 4 1 mA If necessary correct the setting Information If the...

Page 80: ...CLOSED again 7 Check settings If the symbol CLOSED is no longer in alignment with mark on the cover 7 1 Repeat setting procedure 7 2 Check whether the appropriate reduction gearing has been selected if required 80 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical Commissioning optional equipment settings ACExC 01 2 Intrusive Modbus RTU ...

Page 81: ... switches and replace the switches if required Switch is defective or switch setting is incorrect Limit and or torque switches do not trip Dismount handwheel Replace overload protection and remount handwheel Actuator in version with overload protection for manual operation Shear pin rupture due to excess ive torque at handwheel Handwheel rotates on the shaft without transmitting torque Switch chec...

Page 82: ...nance S0010 Maintenance required For indicated value 0 Press push button Details to display a list of detailed indications For details refer to Faults and Failure table Collective signal 10 Indication according to NAMUR recommendation NE 107 Actuator function failure output signals are invalid S0011 Failure Table 38 Warnings and Out of specification Remedy Description cause Indication on display P...

Page 83: ...tart PVST Partial Valve Stroke Test PVST was aborted or could not be started PVST abort Check movement at actuator Check parameter Reaction time M0634 No actuator reaction to operation commands within the set reaction time Wrn no reaction Check repair FO cables Optical receiving signal channel 1 incorrect no or insufficient Rx receive level or RS 485 format error incorrect bit s Wrn FOC1 Check rep...

Page 84: ...hen connecting to a 3 ph or 1 ph AC system and with external 24 V DC supply of the elec tronics One of the phases L1 L2 or L3 is missing Phase fault Correct the sequence of the phase conductors L1 L2 and L3 by exchanging two phases The phase conductors L1 L2 and L3 are connected in the wrong sequence Only applicable if connected to a 3 ph AC system Incorrect phase seq Check mains voltage For 3 pha...

Page 85: ...er to Function active Check setpoint Press push button Details to display a list of indi vidual indications For a description of the individual signals refer to Manual Operation and setting Collective signal 13 Possible causes Several operation commands e g OPEN and CLOSE simultaneously or OPEN and SET POINT operation simultaneously A setpoint is present and the positioner is not active Wrong oper...

Page 86: ...power up to 3 0 kW Thyristor units for motor power up to 5 5 kW F3 Internal 24 V DC supply Table 42 Secondary fuses F3 internal 24 V DC supply AUMA art no F3 G fuse according to IEC 60127 2 III 5 x 20 mm Size K006 106 2 0 A T 250 V Voltage output power supply unit 24 V K006 106 2 0 A T 250 V Voltage output power supply unit 115 V F4 Table 43 Secondary fuse F4 internal AC supply 1 AUMA art no F4 G ...

Page 87: ...pen fuse cover and replace old fuses by new ones 12 3 2 2 Test replace fuses F3 F4 Information For version with electrical connection type KP KPH the fuses F1 F2 are also located on the PSU board 1 Loosen screws 1 and remove cover 2 on the rear of the actuator controls Figure 94 Check fuses 2 The power supply unit has measuring points solder pins allowing to perform a resistance continuity measure...

Page 88: ...ignal is either automatically reset or the fault signal has to be acknowledged The acknowledgement is made in selector switch position Local control LOCAL via push button RESET In selector switch position Remote control REMOTE with Reset command via fieldbus Proof test motor protection The functionality of the motor protection must be verified at the latest when performing the maintenance refer to...

Page 89: ...ployed in areas where dust formation represents a potential explosion hazard perform visual inspection for deposit of dirt or dust on a regular basis Clean devices if required Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in chapter Assembly When rarely operated Perform test run For devices with ...

Page 90: ...iled in any way Do not jam cover during fitting Removing the plug 1 Loosen the screws 2 2 Remove cover 1 3 For versions with terminal compartment in type of protection Ex d flameproof enclosure Remove grub screws 6 inside the connection frame 4 Loosen screws 4 inside the connection frame 5 Remove electrical connection Fitting the plug socket connector 6 Clean sealing faces of plug socket connector...

Page 91: ... KP KPH and KES electrical connection 1 Cover 2 Screws for housing 3 O ring 4 Plug in frame KP KPH 5 Connection frame KES Removing the plug 1 Loosen the screws 2 2 Remove electrical connection Cover 1 and plug in type frame 4 or connection frame 5 remain together 3 Seal open plug socket connection e g using AUMA protection cover and parking frame Fitting the plug socket connector 4 Clean sealing f...

Page 92: ... Check whether Ex connections are fastened correctly Take care of possible discolouration of the terminals and wires This would in dicate an increased temperature For Ex housings pay special attention to a possible collection of water This may originate from breathing due to severe temperature variations e g change of night and day from damaged seals etc Remove any water immedi ately The process t...

Page 93: ... must not be released into the environment Arrange for controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 93 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU Servicing and maintenance ...

Page 94: ...d 3 phase AC asynchronous squirrel cage motor type IM B9 according to IEC 60034 7 IC410 cooling procedure according to IEC 60034 6 Standard Motors 1 phase AC motor with permanent split capacitor PSC type IM B9 according to IEC 60034 7 IC410 cooling procedure according to IEC 60034 6 1 phase AC motor with integral starting capacitor and solid state switch CSIR type IM B9 according to IEC 60034 7 IC...

Page 95: ...t switching Single switch 1 NC and 1 NO for each end position not galvanically isolated Standard Tandem switch 2 NC and 2 NO for each end position switches galvanically isolated Triple switch 3 NC and 3 NO for each end position switches galvanically isolated Intermediate position switches DUO limit switching adjustable for each direction of op eration Options Torque switching adjustable for direct...

Page 96: ...1 g 10 to 200 Hz for actuators with AMExC or ACExC actuator controls Resistant to vibration during start up or for failures of the plant However a fatigue strength may not be derived from this Not valid in combination with gearboxes Vibration resistance according to IEC 60068 2 6 KS Suitable for use in areas with high salinity almost permanent condensation and high pollution Standard Corrosion pro...

Page 97: ... electronics option Current consumption of controls depending on mains voltage For permissible variation of mains voltage of 10 100 to 120 V AC max 740 mA 208 to 240 V AC max 400 mA 380 to 500 V AC max 250 mA 515 to 690 V AC max 200 mA For permissible variation of mains voltage of 30 100 to 120 V AC max 1 200 mA 208 to 240 V AC max 750 mA 380 to 500 V AC max 400 mA 515 to 690 V AC max 400 mA Curre...

Page 98: ...t CLOSE torque fault OPEN 1 potential free change over contact max 250 V AC 5 A resistive load Standard assignment Collective fault signal torque fault phase failure motor protection tripped 6 programmable output contacts 5 potential free change over contacts with one common max 250 V AC 1 A resistive load 1 potential free change over contact max 250 V AC 5 A resistive load 6 programmable output c...

Page 99: ...well as ON and OFF times can be set individually for directions OPEN and CLOSE 1 to 1 800 seconds Any 8 intermediate positions between 0 and 100 reaction and signal behaviour programmable Running indication blinking can be set Positioner Position setpoint via Fieldbus interface Automatic adaptation of dead band adaptive behaviour selectable Change over between OPEN CLOSE control and setpoint contr...

Page 100: ...tion Protection of the actuator and control electronics against overvoltages on the fieldbus cables of up to 4 kV Overvoltage protection option AUMA Ex plug socket connector with screw type terminals KP max 38 control terminals max supply voltage 525 V AC Standard Electrical connection AUMA Ex plug socket connector with terminal blocks KES increased safety Ex e AUMA Ex plug socket connector with t...

Page 101: ...E Process representation output command signals End positions OPEN CLOSED Actual position value Actual torque value requires MWG in actuator Selector switch in position LOCAL REMOTE Running indication directional Torque switches OPEN CLOSED Limit switches OPEN CLOSED Manual operation by handwheel or via local controls Analogue 2 and digital 4 customer inputs Process representation input feed back ...

Page 102: ...on Double layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 7037 Standard Colour Available colours on request Option Accessories For actuator controls mounted separately from the actuator including plug socket connector Connecting cable on request Recommended for high ambient temperatures difficult access or in case of heavy vibration during service C...

Page 103: ...pare parts 15 1 Multi turn actuators SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 KT KM 103 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU Spare parts ...

Page 104: ...mit switching 024 0 Switch case for direction OPEN 560 2 1 Sub assembly Locking plate 025 0 Switch case for direction CLOSE 560 2 2 Sub assembly Cable for protective earth 058 0 Sub assembly RWG position transmitter 566 0 Sub assembly Motor only for V motors incl ref no 079 0 070 0 Sub assembly Potentiometer for RWG without slip clutch 566 1 Sub assembly Planetary gearing for motor drive only for ...

Page 105: ...15 2 Actuator controls ACExC 01 2 KT KM 105 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU Spare parts ...

Page 106: ...or display 002 4 Sub assembly Power supply unit 006 0 I O board 008 1 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Cover 500 0 Pin carrier without pins 502 0 Sub assembly Pin for controls 505 0 Sub assembly Pin for motor 506 0 Sub assembly Switchgear 508 0 Sub assembly Padlock 509 1 Kit Fuse kit 510 0 Line bushing actuator conne...

Page 107: ...15 3 Actuator controls ACExC 01 2 KP KPH 107 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU Spare parts ...

Page 108: ...9 0 Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Cover 500 0 Sub assembly Ex plug socket connector with screw type terminals KP KPH 501 0 Screw for control terminal 501 1 Washer for control terminal 501 2 Screw for power terminal 501 3 Washer for power terminal 501 4 Pin carrier without pins 502 0 Sub assembly Pin for controls 505 0 Sub assembly Pin for motor 506 0 Sub assembly C...

Page 109: ...15 4 Actuator controls AUMATIC ACExC 01 2 KES 109 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU Spare parts ...

Page 110: ...bly Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Option board 012 0 Sub assembly Cover 500 0 Pin carrier without pins 502 0 Pin for controls 505 0 Sub assembly Pin for motor 506 0 Sub assembly Switchgear 508 0 Padlock 509 1 Sub assembly Fuse kit 510 0 Sub assembly Terminal frame without terminals 528 0 End clamp 529 0 Sub assembly Cable conduit actuator connec...

Page 111: ...111 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU ...

Page 112: ...112 SAEx 07 2 SAEx 16 2 SAREx 07 2 SAREx 16 2 Control unit electromechanical ACExC 01 2 Intrusive Modbus RTU ...

Page 113: ...limit switching 70 E Earth connection 47 Electrical connection 25 Electrical connections 27 Electronic position transmitter 75 78 EMC 27 Enclosure protection 10 11 11 96 102 End position signalling 77 Error indication on display 59 EWG 75 EWG position transmitter 75 Ex certificate 12 Explosion protection 12 Explosion protection marking 12 F Failure indication on display 63 Fault 81 Fault indicatio...

Page 114: ...Order number 10 11 13 Out of specification indica tion on display 62 Output contacts 65 Output drive type A 18 Output drive types 18 Output drive types B 22 Output signals 65 Output signals Potential 26 Overload protection 50 P Parity 67 Parking frame 49 Password 54 Password change 55 Password entry 55 Pollution degree 102 Positioner indication on dis play 60 Position indicator 64 79 Position tran...

Page 115: ...eck 81 T Technical data 94 Technical data for switches 96 Temperature protection 11 Terminal plan 25 Test certificate 12 Test run 71 Timeout 56 Torque range 10 Torque switching 68 Transport 14 Type 12 Type designation 10 11 Type of current 11 Type of duty 11 94 94 94 Type of lubricant 10 Type of networks 25 U User level 54 V Valve attachment 18 95 Valve position indication on display 59 Valve stem...

Page 116: ...ter GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y005 377 003 en 1 21 For detailed information on AUMA products refer to the Internet www auma com ...

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