AUMA NORM SQ 05.2 Operation & Instruction Manual Download Page 4

1.

Safety instructions

1.1.

Basic information on safety

Standards/directives

AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.

The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.

Safety instructions/warn-

ings

All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.

Qualification of staff

Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.

Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.

Commissioning

Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.

Operation

Prerequisites for safe and smooth operation:

Correct transport, proper storage, mounting and installation, as well as careful
commissioning.

Only operate the device if it is in perfect condition while observing these instruc-
tions.

Immediately report any faults and damage and allow for corrective measures.

Observe recognised rules for occupational health and safety.

Observe the national regulations.

During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature using an appropriate thermometer and wearing protective gloves, if re-
quired, prior to working on the device.

Protective measures

The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.

Maintenance

To ensure safe device operation, the maintenance instructions included in this manual
must be observed.

Any device modification requires prior consent of the manufacturer.

1.2.

Range of application

AUMA part-turn actuators are designed for the operation of industrial valves, e.g.
butterfly valves and ball valves.

Other applications require explicit (written) confirmation by the manufacturer.

The following applications are not permitted, e.g.:

Industrial trucks according to EN ISO 3691

Lifting appliances according to EN 14502

Passenger lifts according to DIN 15306 and 15309

Service lifts according to EN 81-1/A1

4

 SQ 05.2 – SQ 14.2/SQR 05.2 – SQR 14.2

Safety instructions

Summary of Contents for NORM SQ 05.2

Page 1: ...Part turn actuators SQ 05 2 SQ 14 2 SQR 05 2 SQR 14 2 AUMA NORM without controls Assembly operation commissioning Operation instructions...

Page 2: ...dentification 7 2 1 Name plate 8 2 2 Short description 9 3 Transport storage and packaging 9 3 1 Transport 9 3 2 Storage 9 3 3 Packaging 10 4 Assembly 10 4 1 Mounting position 10 4 2 Handwheel fitting...

Page 3: ...EWG 01 1 29 9 7 1 Measuring range set 30 9 7 2 Current values adjust 30 9 7 3 LED end position signalling switch on off 30 9 8 Potentiometer 31 9 8 1 Potentiometer setting 31 9 9 Electronic position t...

Page 4: ...installation The manufacturer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation Correct transport proper...

Page 5: ...ance with section 10 4 an increased dust deposit on the equipment was not considered for the determination of the maximum surface temperature The correct connection of the thermoswitches or the PTC th...

Page 6: ...azard The signal word here DANGER indicates the level of hazard 1 5 References and symbols The following references and symbols are used in these instructions Information The term Information precedin...

Page 7: ...plate example 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Actuator serial number 6 Operating time in s for a part turn movement of 90 7 Torque range in direct...

Page 8: ...week Week 05 05 3 rd 4 th position Year of manufacture Year of manufacture 2014 14 All other positions Internal number for unambiguous product identification NS12345 Data Matrix code When registered a...

Page 9: ...or dampness by storage on a shelf or on a wooden pallet Cover to protect against dust and dirt Apply suitable corrosion protection agent to uncoated surfaces Long term storage If the device must be st...

Page 10: ...circlip 4 supplied 4 3 Actuator mount to valve Danger of corrosion due to damage to paint finish and condensation Touch up damage to paint finish after work on the device After mounting connect the de...

Page 11: ...unting position is end position OPEN 1 Thoroughly degrease mounting faces of output mounting flanges 2 Apply a small quantity of grease to the valve shaft 2 3 Use handwheel to run actuator to mechanic...

Page 12: ...g material to the screws to avoid contact corrosion Fasten screws 4 crosswise with a torque according to table Table 3 Tightening torques for screws Tightening torque TA Nm Screws Threads Strength cla...

Page 13: ...the motor power being switched off To protect the valve and the actuator we recommend a delay time 50 ms Longer delay times are possible provided the operating time output drive type valve type and th...

Page 14: ...or installation use UV resistant cables 5 2 Connection with AUMA plug socket connector Cross sections AUMA plug socket connector Power terminals U1 V1 W1 U2 V2 W2 max 6 mm flexible 10 mm solid PE conn...

Page 15: ...the cables into the cable glands 8 5 2 2 Cable connection Observe permissible cross sections Danger of motor damage if PTC thermistors or thermoswitches are not con nected Our warranty for the motor w...

Page 16: ...ing connected the protective earth con ductor 5 Tighten PE conductors firmly to PE connection using ring lugs flexible cables or loops rigid cables Figure 10 PE connection 1 Socket carrier 2 Screw 3 W...

Page 17: ...an sealing faces of cover 1 and housing 3 Check whether O ring 3 is in good condition replace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correc...

Page 18: ...aled intermediate frame 2 between the plug socket connector 1 and the housing of the device The enclosure protection of the device IP68 will not be affected even if the electrical connection 1 is remo...

Page 19: ...ve turns clockwise in direction CLOSE 6 1 2 Manual operation disengage Manual operation is automatically disengaged when motor is started again The handwheel does not rotate during motor operation 6 2...

Page 20: ...f 90 the indicator disc 2 rotates by approximately 180 Indicates whether the actuator is running running indication Indicates that the end positions are reached via indicator mark 3 Figure 15 Mechanic...

Page 21: ...on DUO limit switch clockwise rotation LSA DUO limit switch counterclockwise rotation LSB WDL Setting via torque switching Switches 1 NC and 1 NO standard Torque OPEN CLOSED reached Torque switch clos...

Page 22: ...Never completely remove the setting screws 2 and 4 to avoid grease leakage Observe dimension Tmin Information The swing angle set in the factory is indicated on the name plate The setting sequence dep...

Page 23: ...nd stop OPEN set Information In general the end stop OPEN does not have to be set 1 Remove screw plug 1 2 Move valve to end position OPEN with handwheel 3 If the valve end position is not reached Slig...

Page 24: ...pped overload protection of the valve Information The torque switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit th...

Page 25: ...ition OPEN 6 Mark End position OPEN is set 9 4 1 End position CLOSED black section set 1 Engage manual operation 2 Turn handwheel clockwise until valve is closed 3 Press down and turn setting spindle...

Page 26: ...e section 4 Setting spindle Running direction OPEN 5 Pointer Running direction OPEN 6 Mark Intermediate position OPEN is set 9 5 1 Running direction CLOSE black section set 1 Move valve in direction C...

Page 27: ...indle in the same direction and repeat setting process 9 6 Test run Perform test run only once all settings previously described have been performed 9 6 1 Direction of rotation check Valve damage due...

Page 28: ...V 12 V 20 mA 600 Max load RB 0 1 Impact of power supply 0 1 Load influence 0 1 K Temperature impact 60 C to 80 C Ambient temperature2 Power supply possible via AC AM controls or external power supply...

Page 29: ...alue of 3 5 mA After activation both end values 0 4 mA and 20 mA need to be reset In case of inadvertent incorrect adjustment the settings can always be reset by renewed activation of the setting mode...

Page 30: ...2 the current is increased by 0 02 mA every time the push button is pressed 9 7 3 LED end position signalling switch on off The LED behaviour for end position reached can be set as follows blinking co...

Page 31: ...ured by the potentiometer travel sensor it generates a current signal between 0 20 mA or 4 20 mA Technical data Table 7 RWG 4020 2 wire system 3 wire or 4 wire system Data 4 20 mA 0 20 mA 4 20 mA Outp...

Page 32: ...oss customer connection XK for standard wiring terminals 23 24 3 Turn potentiometer 1 clockwise to the stop 4 Turn potentiometer 1 slightly in opposite direction 5 Turn potentiometer 2 clockwise until...

Page 33: ...Repeat setting procedure 9 11 Switch compartment close Danger of corrosion due to damage to paint finish Touch up damage to paint finish after work on the device 1 Clean sealing faces of housing and...

Page 34: ...annot be set or sup plies an incorrect value Call AUMA service The LED on the EWG either flashes in setting mode a single flash or b triple flash a EWG is not calibrated b Magnet positions of EWG are...

Page 35: ...uator is stopped and can only resume its operation once the motor has cooled down Possible causes Overload running time exceeded max number of starts exceeded ambient temperature is too high Remedy Ch...

Page 36: ...s indicated in chapter Assembly When rarely operated Perform test run For enclosure protection IP68 After continuous immersion Check actuator In case of ingress of water locate leaks and repair dry de...

Page 37: ...Observe the national regulations for waste disposal 37 SQ 05 2 SQ 14 2 SQR 05 2 SQR 14 2 Servicing and maintenance...

Page 38: ...105 Standard Swing angle 15 to 45 45 to 75 105 to 135 Option Yes Part turn actuators are self locking if the valve position cannot be changed from standstill while torque acts upon the output drive S...

Page 39: ...AC DC Standard Heater in switch compartment 24 48 V AC DC or 380 400 V AC Options A resistance type heater of 5 W 24 V AC is installed in the actuator in combination with AM or AC actuator controls Te...

Page 40: ...egree 4 when closed according to EN 50178 Pollution degree 2 g from 10 to 200 Hz Resistant to vibration during start up or for failures of the plant However a fatigue strength may not be derived from...

Page 41: ...13 Spare parts 13 1 Part turn actuators SQ 05 2 SQ 14 2 SQR 05 2 SQR 14 2 41 SQ 05 2 SQ 14 2 SQR 05 2 SQR 14 2 Spare parts...

Page 42: ...59 0 Sub assembly Drive pinion II for torque switching 022 0 Sub assembly Switch stack for direction OPEN 560 0 1 Sub assembly Output drive wheel for limit switching 023 0 Sub assembly Switch stack fo...

Page 43: ...14 Certificates 14 1 Declaration of Incorporation and EC Declaration of Conformity 43 SQ 05 2 SQ 14 2 SQR 05 2 SQR 14 2 Certificates...

Page 44: ...ons 26 Inverse operation 0 20 4 mA 29 L Limit switches 13 Limit switching 25 27 Lubrication 36 M Mains frequency 13 Mains voltage 13 Maintenance 4 36 36 Manual operation 19 Mechanical position indicat...

Page 45: ...mal monitoring 34 Thermoswitches 34 Torque range 7 Torque switches 13 Torque switching 24 Transport 9 Type device type 8 Type designation 7 Type of current 13 Type of lubricant 7 W Wiring diagram 8 13...

Page 46: ...www apis centar com Fabo Kereskedelmi s Szolg ltat Kft HU 8800 Nagykanizsa Tel 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA...

Page 47: ...80 2839 4656 info auma co in www auma co in ITG Iranians Torque Generator IR 13998 34411 Teheran 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020...

Page 48: ...r GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com Y005 559 003 en 1 14 For detailed information on AUMA products refer to the Internet w...

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