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Service conditions

Mounting position

Any position

Enclosure protection according
to EN 60 529

Standard:

IP 67

Options:

IP 68 (also refer to page 12)

Corrosion protection

Standard:

KN

Suitable for installation in industrial units,
in water or power plants with a low pollutant concentration

Options:

KS

Suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration
(e.g. wastewater treatment plants, chemical industry)

KX

Suitable for installation in extremely aggressive atmosphere with
high humidity and high pollutant concentration

Finish coating

Standard:

Two-component iron-mica combination

Colour

Standard:

AUMA silver-grey (similar to RAL 7037) if finish-painted

Option:

Other colours on request

Ambient temperature

Standard:

–40 °C to +80 °C

Options:

–60 °C to + 60 °C (extreme low temperature), version EL

– 0 °C to +120 °C (high temperature), version H

Lifetime

Open-close duty:

Operations (OPEN - CLOSE - OPEN) with 30 turns per stroke

GST 10.1:

20,000 operations

GST 14.1 – 16.1:

15,000 operations

GST 25.1 – 30.1:

10,000 operations

GST 35.1 – 40.1:

5,000 operations

Modulating duty

4)

:

GST 10.1:

5.0 million modulating steps

GST 14.1 – 16.1:

3.5 million modulating steps

GST 25.1 – 30.1:

2.5 million modulating steps

Accessories

Limit switching

Limit switching device WSH for manually operated valves. For the signalling of intermediate
and end positions (refer to separate data sheet).

Reversing gearboxes

Reversing gearbox GW for reversing the rotation direction for manual and motor operation

Special features for use in potentially explosive atmospheres

Explosion protection

II2G c IIC T4 in compliance with ATEX 94/9/EC

Type of duty

5)

During open-close duty:
Short-time duty S2 - 15 min. at 50 % of maximum nominal output torque up to GST 14.5

and at 35 % of maximum nominal output torque from GST 16.1

During modulating duty:
Intermittent duty S4 - 25 % at maximum modulating torque

Ambient temperature

Standard:

–40 °C to +60 °C

Options:

–60 °C to +60 °C (extreme low temperature)

Combinations with actuators SAExC at ambient temperatures  > 40 °C with special sizing.

Further information

Reference documents

Product description Spur gearboxes GST 10.1 – GST 40.1
Dimension sheet GST 10.1 – GST 40.1
Technical data GST 10.1 – GST 40.1
Technical data SA/SAR
Technical data GW
Technical data WSH

4) The lifetime for modulating duty depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To reach

the longest possible maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process

5) The type of duty must not be exceeded.

Operation instructions

Spur gearboxes GST 10.1 – GST 40.1

5

Summary of Contents for GST 10.1

Page 1: ...Multi turn gearboxes Spur gearboxes GST 10 1 40 1 Operation instructions...

Page 2: ...ation of valves 10 8 Enclosure protection IP 68 11 9 Maintenance 12 9 1 General references 12 9 2 Change of grease 13 10 Disposal and recycling 14 11 Service 14 12 Spare parts list Spur gearboxes GST...

Page 3: ...enance instructions refer to page 13 must be observed other wise a safe operation of the spur gearbox is no longer guaranteed 1 3 Warnings and notes Failure to observe the warnings and notes may lead...

Page 4: ...roduct range Valve attachment Output drive types A B1 B2 B3 B4 according to EN ISO 5210 A B D E according to DIN 3210 C according to DIN 3338 Special output drives AF AK AG IB1 IB3 IB4 1 For size plea...

Page 5: ...imit switching Limit switching device WSH for manually operated valves For the signalling of intermediate and end positions refer to separate data sheet Reversing gearboxes Reversing gearbox GW for re...

Page 6: ...surface with long term corrosion protection agent Check for corrosion approximately every 6 months If first signs of corro sion show apply new corrosion protection 3 3 Packaging Our products are prote...

Page 7: ...hooks for the purpose of lifting by hoist to gearbox and not to multi turn actuator 7 Operation instructions Spur gearboxes GST 10 1 GST 40 1 Figure 2 Mounting multi turn actuators onto spur gearboxes...

Page 8: ...formation Ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact Fasten with screws of minimum quality 8 8 according to table 2 Information We recommen...

Page 9: ...runs true Clean the machined stem nut 80 3 Apply sufficient Lithium soap EP multi purpose grease to bearing rims 80 01 and bearing races 80 02 ensuring that all hollow spaces are filled with grease P...

Page 10: ...ws 3 crosswise with a torque according to table 2 Turn gearbox and actuator with handwheel in direction OPEN until valve flange and output drive type A are firmly placed together Tighten fastening scr...

Page 11: ...multi turn actuator The setting of the torque switching within the multi turn actuator may not exceed the max permissible input torque for both directions refer to tech nical data page 4 or name plat...

Page 12: ...are likely to be repeatedly submersed a higher corrosion protection KS or KX is required We strongly recommend to select the higher corrosion protection KS or KX for gearboxes for buried service Use s...

Page 13: ...e type A at intervals of approx six months from commissioning press in Lithium soap EP multi purpose grease on mineral oil base at the grease nipple with grease gun for quantity refer to table 3 page...

Page 14: ...housing whilst paying attention to the O ring S1 006 or 008 at the bearing flange and O ring S1 in the housing Screw in screws with and fasten them evenly crosswise to the appropriate torque accordin...

Page 15: ...nd oils during disassembly As a rule these substances are hazardous to water and must not be released into the environment Arrange for controlled waste disposal of the disassembled material or for sep...

Page 16: ...12 Spare parts list Spur gearboxes GST 10 1 GST 16 1 16 Spur gearboxes GST 10 1 GST 40 1 Operation instructions...

Page 17: ...el 005 0 Input shaft Sub assembly 010 0 1 Input shaft bearing flange Sub assembly 010 0 2 Input shaft bearing flange with protection cover Sub assembly 511 0 Screw plug Sub assembly 512 0 Flange for a...

Page 18: ...13 Spur gearboxes GST 25 1 GST 40 1 18 Spur gearboxes GST 10 1 GST 40 1 Operation instructions...

Page 19: ...005 0 Input shaft Sub assembly 010 0 1 Input shaft bearing flange Sub assembly 010 0 2 Input shaft bearing flange with protection cover Sub assembly 511 0 Screw plug Sub assembly 512 0 Flange for act...

Page 20: ...14 Declaration of Conformity and Declaration of Incorporation 20 Spur gearboxes GST 10 1 GST 40 1 Operation instructions...

Page 21: ...g 15 E Enclosure protection IP 68 12 F Finish machining of stem nut 9 Fitting the handwheel 6 H Handwheel 6 L Lubricant 14 M Maintenance 3 13 Motor operation 4 11 Mounting of multi turn actuators 7 Mo...

Page 22: ...SIGURD S RUM A S NO 1300 Sandvika Tel 47 67572600 Fax 47 67572610 post sigum no INDUSTRA PT 2710 297 Sintra Tel 351 2 1910 95 00 Fax 351 2 1910 95 99 industra tyco valves com MEGA End stri Kontrol Si...

Page 23: ...2624 3401 sichoi actuatorbank com www actuatorbank com Sunny Valves and Intertrade Corp Ltd TH 10120 Yannawa Bangkok Tel 66 2 2400656 Fax 66 2 2401095 sunnyvalves inet co th www sunnyvalves co th Top...

Page 24: ...00 104 4269 AUMA Riester GmbH Co KG P O Box 1362 D 79373 M llheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com For detailed information on AUMA products refer to the Internet w...

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