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1.

Safety instructions

1.1

Range of application

AUMA spur gearboxes GST 10.1 – GST 40.1 are used for the operation of
valves (e.g. gate valves and globe valves).
They are designed for manual operation as well as motor operation in
conjunction with electric actuators.
For other applications, please consult AUMA. The manufacturer is not liable
for any possible damage resulting from use in other than the designated
applications. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the
designated use.
Explosion-proof products are specially marked. The service conditions
mentioned in these operation instructions and in the technical data sheet
have to be respected during use. Other service conditions require explicit
and written confirmation by the manufacturer.

1.2

Maintenance

The maintenance instructions (refer to page 13) must be observed, other-
wise a safe operation of the spur gearbox is no longer guaranteed.

1.3

Warnings and notes

Failure to observe the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe oper-
ation.
The following references draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.

This pictograph means: Note!

“Note” marks activities or procedures which have major influence on the
correct operation. Non-observance of these notes may lead to consequen-
tial damage.

This pictograph means: Warning!

“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.

3

Operation instructions

Spur gearboxes GST 10.1 – GST 40.1

Summary of Contents for GST 10.1

Page 1: ...Multi turn gearboxes Spur gearboxes GST 10 1 40 1 Operation instructions...

Page 2: ...ation of valves 10 8 Enclosure protection IP 68 11 9 Maintenance 12 9 1 General references 12 9 2 Change of grease 13 10 Disposal and recycling 14 11 Service 14 12 Spare parts list Spur gearboxes GST...

Page 3: ...enance instructions refer to page 13 must be observed other wise a safe operation of the spur gearbox is no longer guaranteed 1 3 Warnings and notes Failure to observe the warnings and notes may lead...

Page 4: ...roduct range Valve attachment Output drive types A B1 B2 B3 B4 according to EN ISO 5210 A B D E according to DIN 3210 C according to DIN 3338 Special output drives AF AK AG IB1 IB3 IB4 1 For size plea...

Page 5: ...imit switching Limit switching device WSH for manually operated valves For the signalling of intermediate and end positions refer to separate data sheet Reversing gearboxes Reversing gearbox GW for re...

Page 6: ...surface with long term corrosion protection agent Check for corrosion approximately every 6 months If first signs of corro sion show apply new corrosion protection 3 3 Packaging Our products are prote...

Page 7: ...hooks for the purpose of lifting by hoist to gearbox and not to multi turn actuator 7 Operation instructions Spur gearboxes GST 10 1 GST 40 1 Figure 2 Mounting multi turn actuators onto spur gearboxes...

Page 8: ...formation Ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact Fasten with screws of minimum quality 8 8 according to table 2 Information We recommen...

Page 9: ...runs true Clean the machined stem nut 80 3 Apply sufficient Lithium soap EP multi purpose grease to bearing rims 80 01 and bearing races 80 02 ensuring that all hollow spaces are filled with grease P...

Page 10: ...ws 3 crosswise with a torque according to table 2 Turn gearbox and actuator with handwheel in direction OPEN until valve flange and output drive type A are firmly placed together Tighten fastening scr...

Page 11: ...multi turn actuator The setting of the torque switching within the multi turn actuator may not exceed the max permissible input torque for both directions refer to tech nical data page 4 or name plat...

Page 12: ...are likely to be repeatedly submersed a higher corrosion protection KS or KX is required We strongly recommend to select the higher corrosion protection KS or KX for gearboxes for buried service Use s...

Page 13: ...e type A at intervals of approx six months from commissioning press in Lithium soap EP multi purpose grease on mineral oil base at the grease nipple with grease gun for quantity refer to table 3 page...

Page 14: ...housing whilst paying attention to the O ring S1 006 or 008 at the bearing flange and O ring S1 in the housing Screw in screws with and fasten them evenly crosswise to the appropriate torque accordin...

Page 15: ...nd oils during disassembly As a rule these substances are hazardous to water and must not be released into the environment Arrange for controlled waste disposal of the disassembled material or for sep...

Page 16: ...12 Spare parts list Spur gearboxes GST 10 1 GST 16 1 16 Spur gearboxes GST 10 1 GST 40 1 Operation instructions...

Page 17: ...el 005 0 Input shaft Sub assembly 010 0 1 Input shaft bearing flange Sub assembly 010 0 2 Input shaft bearing flange with protection cover Sub assembly 511 0 Screw plug Sub assembly 512 0 Flange for a...

Page 18: ...13 Spur gearboxes GST 25 1 GST 40 1 18 Spur gearboxes GST 10 1 GST 40 1 Operation instructions...

Page 19: ...005 0 Input shaft Sub assembly 010 0 1 Input shaft bearing flange Sub assembly 010 0 2 Input shaft bearing flange with protection cover Sub assembly 511 0 Screw plug Sub assembly 512 0 Flange for act...

Page 20: ...14 Declaration of Conformity and Declaration of Incorporation 20 Spur gearboxes GST 10 1 GST 40 1 Operation instructions...

Page 21: ...g 15 E Enclosure protection IP 68 12 F Finish machining of stem nut 9 Fitting the handwheel 6 H Handwheel 6 L Lubricant 14 M Maintenance 3 13 Motor operation 4 11 Mounting of multi turn actuators 7 Mo...

Page 22: ...SIGURD S RUM A S NO 1300 Sandvika Tel 47 67572600 Fax 47 67572610 post sigum no INDUSTRA PT 2710 297 Sintra Tel 351 2 1910 95 00 Fax 351 2 1910 95 99 industra tyco valves com MEGA End stri Kontrol Si...

Page 23: ...2624 3401 sichoi actuatorbank com www actuatorbank com Sunny Valves and Intertrade Corp Ltd TH 10120 Yannawa Bangkok Tel 66 2 2400656 Fax 66 2 2401095 sunnyvalves inet co th www sunnyvalves co th Top...

Page 24: ...00 104 4269 AUMA Riester GmbH Co KG P O Box 1362 D 79373 M llheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com For detailed information on AUMA products refer to the Internet w...

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