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38

NOTE

: Refer to the Wiring Diagrams for Terminal numbers present at customer end connection

Use the repeaters if the

distance between the active adjacent participants exceeds 1.2km

In case of line/redundant line topology, use

repeaters after 32 participants

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Summary of Contents for EPAC

Page 1: ...1 EPAC Operation Instruction Manual VERSION V3 XMP NON INSTRUSIVE WITH DATALOGGING MWG Weather Proof Explosion Proof...

Page 2: ...TCH 9 2 9 LOCAL CONTROL STATION LCS PRIORITY 9 2 10 REMOTE LOCAL STOP 9 2 11 TIMER MODE 9 2 12 PROGRAMMABLE RELAYS 10 2 13 REAL TIME CLOCK RTC 10 2 14 POWER SUPPLY 11 2 15 SURGE PROTECTION AND LIGHTEN...

Page 3: ...place of installation Customer has to follow specified standards for electrical installations in explosion proof at other hazardous areas Modbus RTU application related configuration guidelines are to...

Page 4: ...ing occupational health and safety Work performed in potentially explosive atmospheres is subject to special regulations which have to be observed The end user or contractor of the plant is responsibl...

Page 5: ...d It is also very important that the O rings at the covers are placed correctly and cable glands fastened firmly to prevent ingress of dust or water We recommend additionally If operated seldom perfor...

Page 6: ...on instructions is considered as part of the device s designated use References and symbols 1 3 The following references and symbols are used to provide information of the basic actuator commands to t...

Page 7: ...is described in section 3 2 2 INBUILT FRONT PANEL OPTION SELECTION Different features options of the actuator can be configured using software This is done using the selector switches push buttons ba...

Page 8: ...e The available events are as follows Number of Starts Open and close in specified duration Open and close Command with Selector Switch Position Tripping Torque Profile Non Intrusive Faults o Loss of...

Page 9: ...when in 4 20mA or MODBUS mode of Operation 2 10 REMOTE LOCAL STOP This option is also software configurable and can be enabled in Program Mode The actuator should stop running in Remote Mode when STO...

Page 10: ...g 27 faults statues as given below List of available relays o Fault Relay o Optional Relay 3 relays o Additional Relay 2 Latching relays Available Programmable options are o Opened Open Limit Trip o C...

Page 11: ...ge protection and lightning arrester SP LA card It is placed between command signal line and Interface IF card to eliminate the voltage fluctuations This card is given as default when Modbus or regula...

Page 12: ...3 The basic LCD view is split into two lines The first line shows the status details The left half shows selector switch position status and the actuator running status alternatively The right half o...

Page 13: ...NED If LED is OFF then actuator is in Mid Travel AMBER If LED is blinking then actuator is running in CLOSE direction If LED is continuously ON then actuator is fully CLOSED If LED is OFF then actuato...

Page 14: ...sition Step 2 Press Open Close keys together for approximately 6 seconds Step 3 Press the STOP key on the display of Program Mode as shown in the below figure In the program mode one can choose to con...

Page 15: ...rogram Mode Stop Key Enter Enter Password Press Stop Key Enter Password General Setting Stop Key Enter A Relay Setting Stop Key Enter B Remote Setting Stop Key Enter C Close Close Close Open Open Open...

Page 16: ...US Disable Stop H PROGRAM MODE General Settings Flowchart H I MODE Select REMOTE SEL SW Select REMOTE Stop Stop Stop Stop Stop Stop Stop F Local Mode Non Inching A Timer Mode Disable Disable Enable Em...

Page 17: ...available in this category are shown below I Selection of remote inching non inching II 2 wire remote operation One of the following option will be available with the default factory setting 2 wire m...

Page 18: ...E 24V RM TWO WIRE BREAK MAKE Signal Fail Stay Select SSR Y N YES Open P Band 005 Open CT 001 Open H Band 0 5 Slave Address ID 001 Baud Rate 9600 Parity NONE Repeater OFF Remote Setting Stop Key Enter...

Page 19: ...the relay setting selection one or multiple option can be selected for the same relay 1 Opened Open Limit Trip 2 Closed Close Limit Trip 3 Remote Local stop 4 Local Stop 5 Open Torque Trip 6 Close Tor...

Page 20: ...Rly TH Trip YES NO Opt Rly TOLR Trip YES NO Opt Rly Cntrl spl fail YES NO Opt Rly Phase Reversal YES NO Opt Rly Jammed Valve YES NO K F Rly Opened YES NO F Rly Closed YES NO F Rly Remote Local Stop YE...

Page 21: ...O J F Rly 4_20mA Sig Fail YES NO K C F Rly PVST Fail YES NO F Rly Intermediate Pos YES NO Opt Rly Power ON YES NO Opt Rly Program Mode YES NO Opt Rly SP Reached YES NO Opt Rly Sel Sw LOCAL YES NO Opt...

Page 22: ...to exit the menu Intermediate Position Setting This setting is used to operate a relay to indicate the intermediate valve position After entering Intermediate Pos from other options you can select the...

Page 23: ...eset Torque 2 Change Torque Value To enter into the Calibration Mode follow the below steps Step 1 Keep the selector switch in OFF position Step 2 Press Open Stop keys together approximately 6 seconds...

Page 24: ...Mode Stop Key Enter X Close Close Close Open Open Stop Stop Stop Stop Stop Stop Limit Cal Mode Stop Key Enter V Stop Preset Torque Stop Key Enter Open Change Torque Value Stop Key Enter AA BB Open Cl...

Page 25: ...d travel c Engage Manual operation Turn the hand wheel until valve is completely Opened d Press STOP key to accept the Open Limit Value Limit Open Set xxxxx Limit Open Mode Stop Key Enter Limit Open S...

Page 26: ...A Service for any further assistance DAC CALIBRATION 4 2 2 The flowchart for DAC calibration is given above and the procedure for the same is as discussed below In the Calibration mode use the below s...

Page 27: ...the value This completes the DAC 4mA Calibration Now the following messages will toggle on the LCD display g Press OPEN push button to increment the DAC output value or press CLOSE push button to dec...

Page 28: ...nd enter into the 4 20mA calibration mode d Now use the current source for 4 20mA input the input to be connected to the terminals II II The following message is displayed on the screen e Apply curren...

Page 29: ...lowing screen appears c Open Tripping Torque and Close Tripping Torque can be changed by using Open Close keys Calibration Mode Press Stop Key TOR CAL Mode Press Stop Key Change Tor Value Stop Key Ent...

Page 30: ...onset of which starts the fine control action Span of P Band is from 1 to 10 This is the start of the control cycle cycle time Ref fig 1 2 H Band Hysteresis band in terms of H band Hysteresis band the...

Page 31: ...P band 5 5 2 H band 0 5 0 5 3 Duty Cycle 1 sec 1 sec CLOSE LIMIT OPEN LIMIT 0 Start P BAND P band in this the cycle time will vary depending on the error value i e SV PV 100 Start H BAND 0 5 SP PV Pr...

Page 32: ...e P band larger will be Duty Cycle H band Hysteresis band is to be increased in case there is continuous hunting and the actuator does not stop PROCEDURE TO PROGRAMMING SOLID STATE RELAY CONTROLS The...

Page 33: ...Non Inching Press Stop Key to move to Remote Select SSR Y N Y ES Press Stop Key to move next OPEN P BAND 0 1 Press Open Close Key change Value OPEN H BAND 0 1 Press Stop Key to move next Press Open Cl...

Page 34: ...OPEN SIDE CLOSE SIDE 1 SA 12 45 RPM P band 5 5 2 H band 0 5 0 5 3 Duty Cycle 1 sec 1 sec Press Stop Key to move next CLOSE H BAND 0 1 Press Stop Key to move next Press Open Close Key change Value CLO...

Page 35: ...below From Diagnostic mode you can get the following values The software version installed the raw RTC and POT values etc can be checked here One can give commands and check if these values increase...

Page 36: ...op to Enter RTC Reading 19 13 18 11 28 POT Reading Stop to Enter POT Reading 00253 4to20ma Reading Stop to Enter 4to20ma Reading 00100 Phase Detection Stop to Enter Phase Detection 066 IN PHASE Factor...

Page 37: ...uators are connected in a network The figures below show the two main topologies Line and Loop used to connect our actuators for MODBUS communication The figures below represent the same This configur...

Page 38: ...iagrams for Terminal numbers present at customer end connection Use the repeaters if the distance between the active adjacent participants exceeds 1 2km In case of line redundant line topology use rep...

Page 39: ...w If termination is required for Channel A Channel B in line topology then dip switch 1 2 should be on respectively All the dip switch should be put on for LOOP topology This configuration takes care...

Page 40: ...0F 7 PRESET SINGLE REGISTER 0x06 8 PRESET MULTIPLE REGISTERS 0x10 9 DIAGNOSTICS 0x08 a LOOP BACK 0x00 b CLEAR COUNTERS 0x0A c RETURN BUS MESSAGE COUNT 0x0B d RETURN BUS COMMUNICATION ERROR COUNT 0x0C...

Page 41: ...ADDRESS 0x3E8 0x3E9 0x3E8 0x3E9 0x3EA DATA DETAILS DATA DETAILS BIT POSITION DESCRIPTION DESCRIPTION 0 LOCAL POSITION TSC LOCAL POSITION TSC Valve Position 0 1000 1 REMOTE POSITION TSO REMOTE POSITIO...

Page 42: ...the function codes 3 7 8 holding registers are as below ADDRESS DATA DESCRIPTION VALUE RANGE MIN MAX STD VALUE NOTE MEANING REMOTE CONTROL 0x3E8 BIT 8 1 OPEN BIT 9 1 CLOSE BIT 12 1 STOP BIT 0 1 MODBU...

Page 43: ...re that the MAINS 3 phase input supply voltage and frequency of operation is matching the ratings mentioned on the name plate b This module indicates Single Phase fault when only Y phase is missing c...

Page 44: ...still TOLR trip is showing then check FRC Cable is connected properly between Power supply card and CPU Card e If still problem continues then replace CPU and POWER cards V DISPLAY Space Heater fault...

Page 45: ...of this error i e the actuator will run in wrong direction for the respective command inputs actuator runs in open direction for close command and vice versa To troubleshoot this interchange any 2 wi...

Page 46: ...also verify the wiring with respect to WD and ensure that the 4 20mA input is coming from DCS d If the 4 20mA values in Diagnostic Mode is correct and a signal fail still occurs then replace the IF ca...

Page 47: ...to obtain the required information You are requested to furnish the below details of the name plate while ordering spare parts after sales support Weather Proof Name Plates Variation 1 Variation 2 Th...

Page 48: ...Actuator Nameplate This plate contains the actuator specifications EPAC Nameplate This gives the complete information of the EPAC version and Wiring diagram used Commission Number of the Actuator Com...

Page 49: ...for actuators The contact details are given below For Spare parts related details please refer to 3 XMP WITH DATALOGGING OEM SPARES LIST This document will be available on Auma India Website www auma...

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