ATT NUSSBAUM COMBI LIFT 4.40 S, Operating Manual, Inspection Book

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OPI_COMBI LIFT 4.40 S PLUS AMS_V3.0_DE-EN 143
tal protection office or commercial regulatory of -
fice has the obligation to disclose about disposal
points).
7.5 Maintenance every 6 years
• Exchange the protective and hydraulic hoses.
Excerpt from BGR 237
Specifications for the hydraulic hose lines:
• Normal specification:
6 years including 2 years storage time.
• Increased demands e.g. due to increased usage
times, e.g. multi-shift operation, short cycle times
and pressure impulses and large external and in-
ternal (due to medium) influences which signifi -
cantly reduce the lifetime of the hose lines:
2 year operation duration
7.6 Cleaning and care of the system
A regular and expert clean helps retain the value
of the system.
Additionally, it can also be a pre-requisiste for the
preservation of guarantee claims for any eventual
corrosion damage.
The best protection for the system is regular remo-
val of contaminants of any kind.
This includes above all:
• De-icing salt
• Sand, pebbles, earth
• Industrial dust of all types
• Water, also in connection with other environmen-
tal influences
• Aggressive deposits of all types
• Permanent humidity due to insufficient ventilation
• If fluid is sitting in the lift grooves
The longer road dust, salt, and other aggressive de-
posits remain caked onto the lift, the more damage
occurs.
The frequency of system cleaning depends, among
other things on the frequency of use, of system
handling, of workshop cleanliness, and the location
of the system.
Furthermore, the degree of contamination de-
pends on the time of year, the weather conditions
and workshop ventilation.
Under adverse circumstances, weekly system clea-
ning might be required, however a monthly clea-
ning may be sufficient.
Do not use and aggressive and abrasive materials
for cleaning, rather use mild cleaners, e.g. a com-
mercially available detergent and luke warm wa-
ter.
• For cleaning, do not use high pressure washers
(e.g. steam cleaners)
• Carefully remove all contamination with a
sponge, or if required with a brush.
• Make sure that there is no residue of the cleaner
on the system.
• Dry the system with a cloth and spray it with a
spray wax or oil.
• Moving parts (bolts, bearing zones) are to be lu-
bricated or oiled according to instructions.
• When cleaning the workshop floor ensure that no
aggressive cleaning materials come into contact
with lift surfaces. Permanent contact with any
kind of liquid is prohibited. This is also true for the
fastening anchors.
8 Assembly and commissioning
8.1 Set up guidelines
• Lift set up is done by trained manufacturer perso-
nnel or a contract partner. If the operating com-
pany has appropriately trained assemblers, the lift
can also be set up by them. Set up is to be done
according to the assembly instructions.
• A standard lift may not be set up in explosion
endangered spaces or wash halls.
• Before setting up, verify that there is a sufficient
foundation or make it according to the guidelines
in the foundation plan. The set up location must
be level and even. Foundations in open air and
spaces where winter storms or frost are to be ex-
pected, must have a foundation to frost depth.
• An on-site standard electrical connection of 3
~/N + PE, 400 V, 50 Hz is to be provided. The sup-
ply is to be secured according to VDE 0100 with
16 ampere fuses. The minimum line cross-section
is 2.5 mm².
• To protect the electrical cable all cable conduits
are to be fitted with cable sleeves or flexible pla -
stic pipes.
• The lines can be fed through the cross-beams. In
all cases, prevent kinks or tensional loads on the
lines.
• After successful lift installation and before first
commissioning, the operating company must
have the lift grounding conductors inspected on-
site according to IEC regulation (60364-6-61). An
insulation resistance test is also recommended.
8.2 Commissioning
i
Before commissioning, a single safety inspection
must be done (use the “single safety inspection”
form).
If the lift set up is done by a specialist (factory
trained assembler) then he can also do the safety
inspection. If the set up is done by the operating
company then a specialist must be tasked with
the safety inspection. The specialist confirms se -
amless operation of the lift on the set up protocol
for single safety inspection and releases the lift for
use.