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MAN - Pyrolytic Oven - REV: Original | Appendix B: Wiring Diagrams

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Summary of Contents for Pyro-Clean

Page 1: ...V Original Pyrolytic Oven INSTRUCTION MANUAL This manual contains important operating and safety information Carefully read and understand the contents of this manual prior to the operation of this eq...

Page 2: ...without notice and does not represent a commitment on the part of Applied Test Systems ATS Copyright Applied Test Systems 2018 For assistance with set up or operation contact the ATS service departme...

Page 3: ...C 2 General Overview 8 Use 8 How it Works 8 Parts That Can Be Cleaned 8 Organic Residues That Can Be Cleaned 9 Organics Which Should Not be Processed 9 Automatic Cleaning Cycle 9 Limitations 10 Cost o...

Page 4: ...Oxidizer Preheat 19 Oven Soak 20 Run Soak 20 Cool Down 20 Cycle Finished 20 Delay Start 20 E 3 View Screen 21 ID 21 Password 21 Manual Button 21 Passwords Button 22 Standardize Button 22 Settings Lang...

Page 5: ...onal Operation Precautions 29 F 7 Operation Instructions 29 G Troubleshooting 31 G 1 Troubleshooting Electrical Problems 31 G 2 Manual Operation to Check Electrical Operaton 31 H Maintenance 32 H 1 Do...

Page 6: ...ve a warranty against defective parts and workmanship for one full year from the date of shipment Please see APPENDIX A of this manual for complete details on the warranty A 3 After Sale Support If th...

Page 7: ...uipment for measurement control and laboratory use Part I Generic Requirements Safety EN 61010 1 EN 61010 2 010 Safety requirements for electrical equipment for measurement control and laboratory use...

Page 8: ...ned with function reliability and safety in mind It is the user s responsibility to install it in conformance with local electrical codes For safe operation please pay attention to the alert boxes thr...

Page 9: ...nufacturer indicate that there is no significant risk of exposure to dust or respirable fibers resulting from operation of this equipment under normal conditions However there may be a risk of exposur...

Page 10: ...this product under normal conditions However there may be a risk of exposure to respirable dust or fibers when repairing or maintaining the insulating materials or when otherwise disturbing them in a...

Page 11: ...iew C System Overview C 1 Equipment Parts Front of Unit Figure C 1 Pyrolytic Oven Front 1 Draft Inducer 2 Oxidizer Chamber 3 Blow Off Door 4 Oven Chamber 5 Electrical Box 6 Power Light 7 HMI Touch Scr...

Page 12: ...ystem Overview 7 Back of Unit 1 Draft Inducer 2 Oxidizer Chamber 3 Oven Chamber 4 Electrical Control Box 5 Air Intake Filter 6 Ethernet Port 7 Draft Inducer Power Outlet 8 Power Cord Figure C 2 Pyroly...

Page 13: ...nt 2 Pyrolysis Smoke and Gases are consumed by Electric Catalytic Oxidizer Afterburner Any un reacted pyrolysis products formed inside the oven exit through a pipe at the top of the oven and passes th...

Page 14: ...commonly used in many laboratories as a heating medium for carrying out reactions in glass vessels Glassware which contains silicone oil residues from the heating medium should be wiped off with a cl...

Page 15: ...wn before all organic residues are evolved off as smoke or pyrolysis gases Limitations Pyrolytic Ovens clean only with heat so they cannot remove any non volatile inorganic residues from the parts bei...

Page 16: ...EC 664 Altitude Limit 2 000 Meters Storage 25 C to 65 C 10 to 85 relative humidity Cleaning Temperature 800 950 F Burnoff Temperature Approximately 1300 F Electrical Power 240 V 60 Hz Single Phase Saf...

Page 17: ...osion may result This device contains components which may ignite such material NOTE Do not put sealed containers in oven NOTE A 30 amp breaker is recommended because the total load of the oven is 28...

Page 18: ...s about 9 7 amps at 240 volts The oven control circuit is 24Vdc and supplied by a 180W power supply The oven should be connected to its own separate 30 amp circuit breaker and should be clearly labele...

Page 19: ...uncertain how to measure the small negative pressures required by Pyrolytic Ovens Venting to the Outdoors Through Wall or Roof Standard 6 inch I D double walled vent pipe should be used for venting t...

Page 20: ...The optimum draft is 0 04 inches w c and the necessary range is from 0 02 to 0 06 inches w c If the exhaust system duct to which the oven is piped pulls a draft higher than 0 06 inches then the oven...

Page 21: ...ed during the cleaning process If the oven pressure is positive instead of slightly negative these pyrolysis gases may escape into the room and smoke or odor will be observed If the oven pressure is t...

Page 22: ...ws the Pyrolytic Oven s software screens Main Screen View Language Settings IP Address Current Time Delayed Cycle Start Reset Catalyst Replacement Time Passwords Reset Oven Clean Time Pyrolytic Oven M...

Page 23: ...ven is in cycle to stop the cycle When the run cycle has finished this button will blink to show the cycle is finished If this button is pressed anytime that the oven is hot the system will go into co...

Page 24: ...stable at temperature State Status Indicator Bar Near the top of the display is a status bar that will show the current state of the oven cycle Below are the different states in the order that they u...

Page 25: ...when the run cycle has timed out The oxidizer chamber and oven shut off and start to cool down The system will stay here until the oven drops below the cool down temperature Cycle Finished Starts when...

Page 26: ...rent version of the software in the PLC and HMI This is very important information and is most often ask for when calling into ATS service ID A user ID should be set to the user access you wish to use...

Page 27: ...played pressing it will go to the standardize screen Default ID 3 Password 333333 Settings Language Data and Alarm Butons Each take you to their screens which are described later in this section Done...

Page 28: ...me of the system This affects the oven clean and catalyst replacement warning times It is also used for alarm and data logging times Preheat Delay Used to allow the system to be set up to start automa...

Page 29: ...afety features are disabled during Manual operation Six Buttons Across Top of Screen Allow you to turn individual sub systems on and off to test them Four Indicators on the Left Side Show which inputs...

Page 30: ...MAN Pyrolytic Oven REV Original E Software Overview 25 Current Draft Shown to help in the adjustment of the draft tube during ventilation set up Done Button Will return you to the View Screen...

Page 31: ...p the cycle but are things that you may wish to check after it is complete Do not shut the machine down if these appear They may indicate 6 Month Clean Warning 1 Year Catalyst Replacement Warning Low...

Page 32: ...hange to Cool Down and both the oxidizer and the oven will shut off 6 After the oven has cooled down to below 500 F the status bar will change to Cycle Finished the draft inducer air pump and door loc...

Page 33: ...within minus 10 F of set point This ensures that the dialed amount of time is a true time at temperature For safety reasons never set the Cycle Time at less than 1 hour This ensures that volatile pyro...

Page 34: ...and destroys the pyrolysis gases produced during the cleaning process F 7 Operation Instructions 1 Turn the power switch on the front of the Pyrolytic Oven to the ON position The POWER light located...

Page 35: ...950 F and the air select will shift the air flow from the oxidizer to the oven The status display will change to Run Cycle 12 Once the oven gets to cycle temperature 950 F 10 F it will sit for the cyc...

Page 36: ...electrical problems with the unit The oven electrical circuit has a number of fuses so check first to determine if a blown fuse is the problem If assistance is needed to determine the problem contact...

Page 37: ...and runs down on the door gaskets When cool such material can harden and rip the door gasket off when the door is opened H 2 Cleaning the Oven Trays Both of the two oven trays has a bottom of stainles...

Page 38: ...rking properly 2 Check draft a Turn the power on Go to Manual screen and start the Draft Inducer b Move the draft control to make sure the range of draft pressure can be adjusted from at least 0 02 to...

Page 39: ...ays H 7 Spare Parts List The following should be kept on hand for regular maintenance Tray Stainless Steel Catalytic QTY 1 Thermocouple Oven Control Type K QTY 1 Thermocouple Oven Hi Limit Type K QTY...

Page 40: ...the new software The new version of software must be on the root of a flash drive 1 Power up the machine 2 Open USB port cover and install flash drive containing the new version of software into the...

Page 41: ...t will appear 2 subdirectories pccard and usbdisk Click usbdisk select disk_a_1 and click OK 6 The necessary files will now be downloaded 7 When done remove the flash drive and replace the USB port ca...

Page 42: ...product must be returned to the Applied Test Systems factory or an authorized repair center Applied Test Systems shall not be liable for any labor transportation or installation costs that may arise...

Page 43: ...MAN Pyrolytic Oven REV Original Appendix B Wiring Diagrams 38 Appendix B Wiring Diagrams...

Page 44: ...MAN Pyrolytic Oven REV Original Appendix B Wiring Diagrams 39...

Page 45: ...MAN Pyrolytic Oven REV Original Appendix B Wiring Diagrams 40...

Page 46: ...MAN Pyrolytic Oven REV Original Appendix B Wiring Diagrams 41...

Page 47: ...MAN Pyrolytic Oven REV Original Appendix B Wiring Diagrams 42...

Page 48: ...DENCE AND SHALL NOT BE REPRODUCED COPIED OR DISCLOSED TO OTHERS SURFACE FINISH 63 MICRO INCH DECIMAL REFERENCE U Eng Drawing Files 2 xxxx 2 93xx 2 9308 dwg CR1 PWS3 INST1 TB4 INST2 INST3 TB5 CR5 CR4 C...

Page 49: ...e E 3 Main Screen Alarm State 19 Figure E 4 Main Screen Delay Start State 19 Figure E 6 Oxidizer Preheat State Status Bar 19 Figure E 7 Oven Soak State Status Bar 20 Figure E 9 Cool Down State Status...

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