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11. MAINTENANCE:
"Maintenance is more important than repair; and repair is better than purchase".
Under long-tem operations, if the machine has not been properly maintained and operated, its
service life shall be greatly reduced. The work piece quality is therefore affected, and the
efficiency, decreased. it is essential for an operator to know how to handle the machine and the
concept of its maintenance and keep correctly.
11.1 DAILY MAINTENANCE:
(1) Check and see if the iol level of hand crank pump is on the designated line.
(2) The designated positions must be lubricated prior to operations .
(3) Keep the machine idling for three to five minutes daily prior to operations.
(4) At the close of each say, work table shall be cleaned and the unfinished work piece
must be removed. a little bit of lubricant is recommended.
(5) At the close of each day, all setting levers shall be loosened, and all aliding parts shall
be move to the proper position. The cutter must be dismantied.
(6) At the close of each day, the head stock must be restored to its normal position if it is
tilted.
11.2 MONTHLY MAINTENANCE
(1) Check and see if all clamping rails of various sliding surfaces are normal.
(2) Check and see if the backlash between lead screw and its nut is normal.
(3) Check and see if the quill lock and that of each and every sliding surface is normal.
11.3 QUARTERLY MAINTENANCE:
(1) Check and see if the brake functions and belt are normal.
(2) Inspect the level of work table and erection status of head stock.
(3) Test the machine again by the chart of test specs.
(4) Replace whatever parts worn-out.
11-1
Summary of Contents for K5S
Page 1: ...OPERATING MANUAL HEALTH AND SAFETY GUIDANCE NOTES MODEL K5V DATE 2002 10 01 VERSION 6 ...
Page 6: ...1 2 ...
Page 7: ...FIG1 2 1 3 1 4 SAFETY DEVICES AND INSPECTION ...
Page 8: ...1 4 2 MACHINE SPECIFICATIONS SPINDLE GUARD CE OPTION CHIP TRAY FIG1 3 ...
Page 14: ...FIG4 2 4 2 5 LUBRICATION 5 1 HEADSTOCK LUBRICATION ...
Page 26: ...7 3 8 PRECISION ALIGNMENT FIG7 3 ...
Page 37: ...FIG10 7 10 6 ...
Page 39: ...12 PARTS LSIT 12 1 12 1 HEAD STOCK UPSIDE 1 ...
Page 41: ...12 3 12 2 HEAD STOCK UPSIDE 2 ...
Page 43: ...12 5 12 3 HEAD STOCK UPSIDE 3 ...
Page 45: ...12 7 12 4 HEAD STOCK INFRASTRUCTURE 1 ...
Page 47: ...12 9 12 5 HEAD STOCK INFRASTRUCTURE 2 ...
Page 49: ...12 11 12 6 HEAD STOCK INFRASTRUCTURE 3 ...
Page 51: ...12 13 12 7 HEAD STOCK INFRASTRUCTURE 4 ...
Page 53: ...12 15 12 8 COLUMN ASSEMBLY ...
Page 55: ...12 17 12 9 KNEE ASSEMBLY ...
Page 57: ...12 19 12 10 TABLE SADDLE ASSEMBLY ...
Page 59: ...12 11 SPINDLE GUARD CE OPTION 12 21 ...
Page 60: ...13 SUMMART OF THE ELECTRICAL 13 1 ELECTRICAL COMPONENTS AND LAYOUT 13 1 ...
Page 62: ...13 3 POWER CIRCUIT 13 3 1 WIRING DIAGRAM FOR STAND ARD ELECTRIC BOX THREE PHASE 13 3 ...
Page 63: ...13 3 2 WIRING DIAGRAM FOR SIMPLE ELECTRIC BOX THREE PHASE 13 4 ...
Page 64: ...13 3 3 POWER CIRCUIT CE OPTION 13 5 ...
Page 65: ...13 6 ...