Atosa YR140-AP-161 User Manual Download Page 1

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YR SERIES ICEMAKER END-USER MANUAL

In order to provide the best

service, Atosa requests that

you register your warranty at

www.atosausa.com

For any service issues, please

Email: [email protected]

or call us Toll Free:

1-855-855-0399

Please clean the ﬁlter frequently

DO NOT OVERLOAD

Please clean the ﬁlter frequently

DO NOT OVERLOAD

YR140-AP-161 / YR280-AP-161 / YR450-AP-161 / YR800-AP-161

Summary of Contents for YR140-AP-161

Page 1: ...gister your warranty at www atosausa com For any service issues please contact us at Email service atosausa com or call us Toll Free 1 855 855 0399 Please clean the ﬁlter frequently DO NOT OVERLOAD Please clean the ﬁlter frequently DO NOT OVERLOAD YR140 AP 161 YR280 AP 161 YR450 AP 161 YR800 AP 161 ...

Page 2: ...no in the self contained machine 8 7 Connect the water inlet hose and drain hose 8 8 Installation location 9 IV Operation 10 1 Checklist before operation 10 2 operation 10 3 Ice weight per batch 11 V Maintenance 12 Clean and sanitize 12 Condenser air filter wash 15 VI Service 16 1 Diagram 17 2 Safety protection 17 3 LED indication 17 4 Failures analysis 18 5 Customer Support 19 6 Waste disposal 20...

Page 3: ...20V 60Hz 220 240V 60Hz Power W 363 704 965 1700 Max Ice production IBS 24hr 140lb 280lb 450lb 800lb Dimension mm 601 725 981 601 725 981 765 610 557 765 610 801 Weight kg 65 70 57 90 Refrigerant R290 90g R290 90g R290 150g R404a 440g Using temp range 2 43 2 43 2 43 2 43 Water temp range 1 32 1 32 1 32 1 32 Water pressure range 15 90Psi 15 90Psi 15 90Psi 15 90Psi Power range 10 15 10 15 10 15 10 15...

Page 4: ... AP 161 Ice production Ambient Temp Water Temp Ice production Ibs 24hr 70F 21 90F 32 100F 38 70F 21 283 225 201 YR450 AP 161 Ice production Ambient Temp Water Temp Ice production Ibs 24hr 70F 21 90F 32 100F 38 70F 21 460 415 385 YR800 AP 261 Ice production Ambient Temp Water Temp Ice production Ibs 24hr 70F 21 90F 32 100F 38 70F 21 810 650 550 ...

Page 5: ...tallation care and maintenance are essential for maximum performance and trouble free operation of your equipment Warning This equipment contains high voltage electricity and refrigerant charge Installation and repairs are to be performed by properly trained technicians aware of the dangers of dealing with high voltage electricity and refrigerant under pressure The technician must also be certifie...

Page 6: ...wner operator completed the warranty registration card 11 Has the ice machine and bin been sanitized 12 Is the ice thickness control set correctly Refer to Operational Checks to check set the correct ice bridge thickness 1 Power supply Warning All wiring must comply with national and local laws and regulations The ice maker must be earthed properly All electrical operations involved must comply wi...

Page 7: ...uction Ice machine head outside view Self contained ice machine construction Front door Top cover Ice bin storage Right side panel Bin door Adjustable foot Top cover door Back panel filter Front panel Adjustable foot Switch ...

Page 8: ...ce bin into the four holes at the bottom of the storage and screw them down hardly 3 after the foot is installed put it right and adjust the foot slowly until the level 5 Ice machine head installation 4 carefully remove the machine head paper packaging do not upside down to prevent compressor damage slowly lift the head placed it on the ice bin storage 5 slowly move the ice maker until it is in ri...

Page 9: ...llation no in the self contained machine Caution Air baffle must be installed or affect heat reject 1 Unscrew the two fixed screws 2 put the air baffle as the picture shows 7 Connect the water inlet hose and drain hose Fixed screws ...

Page 10: ...se install the relief valve 3 if the pressure is less than 20Psi please install water pressurization Drain hose installation Notice the water shall be prevented from flowing into the ice bin storage 4 For the drain hose each meter long going must have a drop of 2 5 cm 5 the ice bin and the ice machine drains should be separated Water inlet Ambient Temperature 1 32 2 43 Water pressure 30 70Psi 8 In...

Page 11: ...rain hose connected ok c If there are not water lack with the ice machine d Check the power voltage if it matches the label on the machine 2 operation 1 Freeze cycle a Power plug connection the control board led is on b startup Toggle the switch to the on position the green led will flash the hot gas valve open for 10s the compressor is energized c ice melt the hot gas valve still keep opening for...

Page 12: ... ice will drop down by the gravity And the ice put the water curtain outside and the magnet switch from close to open to close harvest cycle ended to return the prechill cycle and start next step h Ice full when the magnet switch opens beyond 30s in harvest cycle the ice machine stops mean the ice is full 3 Ice weight per batch YR140 AP 161 YR280 AP 161 YR450 AP 161 YR800 AP 261 Ice Weight per bat...

Page 13: ...machine must be taken apart for cleaning and sanitizing Warning Wear rubber gloves and safety goggles and or face shield when handling Ice Machine Cleaner or Sanitizer CLEANING SANITIZING PROCEDURE This procedure must be performed a minimum of once every three months The ice machine and bin must be disassembled cleaned and sanitized All ice produced during the cleaning and sanitizing procedures mu...

Page 14: ...emove lime scale and mineral deposits Ice machine sanitizer disinfects and removes algae and slime For the cleaner and sanitizer Ecolab company s products Kay Delimer as the cleaner and kay5 as sanitizer are recommend NOTE Although not required and dependant on your installation removing the ice machine top cover may allow easier access Step 1 Open the front door to access the evaporator compartme...

Page 15: ...izer water solution to sanitize all removed components Use a spray bottle to liberally apply the solution to all surfaces of the removed parts or soak the removed parts in the sanitizer water solution Step 11 Use the sanitizer water solution to sanitize all foodzone surfaces of the ice machine and bin or dispenser Use a spray bottle to liberally apply the solution When sanitizing pay particular at...

Page 16: ...ater curtain Unscrew the two thumb screws remove the water curtain 4 remove the water trough For Model YR140 AP 161 YR280 AP 161 1 remove the water curtain 2 Unscrew the two thumb screws remove the water curtain 3 remove the water dispense panel 4 remove slides panel 5 remove the water probe stand 6 remove the water trough Condenser air filter wash Remove the air filter for cleaning Thumb screw Th...

Page 17: ...16 22 Notice Clean air filter once a month VI Service Important Technicians must have the correlative certificate of service ...

Page 18: ...discharge pressure reaches 450psi stop 4 E4 water lack protection water probe can t touch water for 5min in freeze cycle stop 5 E5 condenser temperature alarm condenser temperature beyond 20 80 not stop D10 Led flash fast 3 LED indication 1 D7 green led ice making indicator D7 flash slow 1s on 1s off ice making or ice full D7 flash fast 0 2s on 0 2soff clean procedure end D7 Illuminate clean proce...

Page 19: ...e alarm D10 Illuminate water curtain switch close D10 off water curtain switch open 4 Failures analysis 1 Long freeze cycle a High ambient temperature high water inlet temperature b Dirty condenser clean the condenser c Harvest probe issue short circuit d Refrigeration system failure call service call 2 Long harvest cycle a Too thick for ice thickness adjust the water probe b Dirty for evaporator ...

Page 20: ...alling service Routine adjustments and maintenance procedures are not covered by the warranty Problem Possible Cause To Correct Ice machine does not operate No electrical power to the ice machine and or condensing unit Replace the fuse reset the breaker turn on the main switch High pressure cutout tripping Clean condenser coil ...

Page 21: ...dirty Clean and sanitize the ice machine Ice thickness probe is short from the ground disconnect the probe to the ground Ice thickness probe is out of adjustment Adjust the ice thickness probe Uneven ice fill thin at the middle of evaporator Verify sufficient water level in sump trough Contact a qualified service company to check refrigeration system 6 Waste disposal Deal with the disposal of the ...

Page 22: ... any ice machine that has been installed and or maintained inconsistent with the technical instructions provided by the manufactory or 4 any ice machine initially installed more than five years from the serial number production date This warranty shall not apply if the Ice Machine s refrigeration system is modified with a condenser heat reclaim device or parts and assemblies other than those manuf...

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Atosa YR140-AP-161, User Manual

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