Atmos DC105S Instruction Manual Download Page 3

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GB-3

Instruction manual - GB

Contents

1. Intended use

2. Technical description

Control panel appearance

Advantages of the boilers

3. Technical data

Boiler drawing key

Technical data

Drawing of the boiler

Extraction ventilator schematics

4. Type and seating of shaped pieces into combustion area

5. Boiler supplied accessories

6. Fuel

Basic wood burning data

Fuel heating capacity

7. Boiler base

8. Environment type and boiler placement in a boiler room

9. Chimney

10. Flue-gas duct

11. Fire prevention during installation and use of heating appliances

12. Connecting boilers to the electric network

13. Wiring diagram of boiler DC105S, DC150S with a flue gas thermostat and two exhast fans

14. Obligatory ČSN EN standards related to boiler designing and installation

15. Choice and connection method of control and heating elements

16. Boiler corrosion protection

17. Specified boiler connection with thermoregulatory valve and with an buffer tank

18. Prescribed boiler connection with controlled return water in to the boiler and an buffer tank

19. Recommended boiler connection with accumulations tanks

20. Thermoregulatory valve

21. Operating a system with accumulation tanks

Tanks insulation

Advantages

22. Connection of overheat protecting cooling loop with a safety valve Honeywell TS 131 - 3/4 ZA or

WATTS STS20 (valve opening temperature 95 - 97 °C)

23. Operating instructions

Preparing boilers for operation

Ignition and operation

Waste gas thermnostat setting

Output regulation

24. Setting the boiler output and combustion

Setting of primary and secondary air for DC105S and DC150S

25. Fuel Refill

26. Slow-burning mode

27. Boiler cleaning

28. Heating system maintenance - including boilers

29. Use and inspections

30. Possible failures and troubleshooting

31. Spares

Heatproof shaped piece (nozzle) replacement

Door sealing cord replacement

Adjusting the door hinges and locks

32. Environmental protection

Disposal of the boiler after expiration of its service life

GUARANTEE CONDITIONS

BOILER INSTALLATION REPORT

ANNUAL INSPECTION RECORDS

RECORDS ABOUT GUARANTEE PERIOD AND AFTER-GUARANTEE PERIOD REPAIRS

Summary of Contents for DC105S

Page 1: ...www atmos cz Instruction manual GB Instruction manual ...

Page 2: ...www atmos cz Instruction manual GB ...

Page 3: ...bed boiler connection with controlled return water in to the boiler and an buffer tank 19 19 Recommended boiler connection with accumulations tanks 19 20 Thermoregulatory valve 20 21 Operating a system with accumulation tanks 20 Tanks insulation 20 Advantages 20 22 Connection of overheat protecting cooling loop with a safety valve Honeywell TS 131 3 4 ZA or WATTS STS20 valve opening temperature 95...

Page 4: ...f a thermostat built in the boiler set to 70 C 5 The boiler operates environmentally friendly if working at the nominal output level 6 We therefore recommend installing the boiler with accumulating storage tanks which provides 20 30 fuel consumption decrease longer service life of both the boiler and the chimney and user friendlier operation 7 If you cannot install the boiler with accumulation tan...

Page 5: ...thick steel sheets The boiler consists of a fuel feeding hopper which is in the lower section fitted with a heatproof nozzle shaped piece with a longitudinal opening allowing the waste gasses and fumes to escape The burn off chamber situated underneath is fitted with other heatproof fireclay shaped pieces There is a vertical flue gas duct in the back of the boiler body which is in the upper sectio...

Page 6: ...ler Set it to temperature of 80 85 C 7 Pressure gauge indicates the current pressure of water in boiler 8 Safety irreversible thermostat serves as boiler protection against overheating in case of con trol thermostat failure or as an indication of exceeding the emergency temperature If such exceed ing occurs it is then necessary to depress the thermostat 9 Area for electronic regulation of the heat...

Page 7: ...ficiency 90 8 90 3 Boiler class 5 5 Waste gas temperature at nominal output C 172 180 Waste gas combustion products flow weight at nominal output kg s 0 053 0 075 Specified fuel dry wood of 15 17 MJ kg 1 caloric power min 12 20 max water content and 80 150 mm diameter Average fuel consumption kg h 1 28 38 Fuel consumption per heating season 1 kW 1 stacked cubic meter Maximum wood length mm 550 750...

Page 8: ...ion valve pulling rod 18 Thermometer 19 Ventilator no 1 thermostat operating 20 Switch 21 Module AD03 2x 22 Door closing 23 Filling in valve 24 Ventilator no 2 thermostat operating 25 Door filling Sibral large 26 Door sealing cord 18 x 18 27 Cleaning lid upper 28 Flue gas thermostat 29 Pump thermostat 70 C 30 Pump thermostat safety 95 C 31 Cooling loop protecting against overheating 32 Capacitor 2...

Page 9: ...www atmos cz GB 9 GB Instruction manual GB Drawing of the boiler DC105S DC150S ...

Page 10: ...wheel stainless steel 4 Nut with left handed thread and washer 5 Wing nut 6 Bolt 7 Large gasket 2 pcs 8 Small gasket 4 Type and seating of shaped pieces into combustion area For type DC105S DC150S CAUTION The spherical space must be fully insert on the back wall of the combustion chamber 5 Boiler supplied accessories Steel brush with accessories 1 pc Pokers 2 pc Filling in valve 1 pc Operating and...

Page 11: ...gy content declines dramatically with increased water contents Example Wood with 20 moisture contents has thermal power of 4 kWh 1 kg of wood Wood with 60 moisture contents has thermal power of 1 5 kWh 1 kg of wood Example spruce wood which has been stored for 1 year under shelter see graph The graph illustrates the boilers maximum output with wet fuel kW DC105S 84 DC150S 120 Boilers are not suita...

Page 12: ...phere in a reliable manner for all possible operating conditions The dimensions of the individual vent stack must be correct to ensure good functionality of the boiler because the draught influences combustion performance and the service life of the boiler The chimney draught is directly dependent on its cross section height and the inner wall ruggedness It is not permitted to connect another appl...

Page 13: ...he flue gas ducts must not be lead through another person s apartment or property The internal di ameter of the flue gas duct must not be larger than the internal diameter of the chimney intake and it must not decrease in width in the direction towards the chimney Use of elbow pipes is not suitable Methods for providing flue gas duct entries through flammable material struc tures are stipulated in...

Page 14: ... ČSN 061008 standard The safe distance must be maintained even when placing fixtures and fittings near the boilers If boilers are placed on floors from combustible materials the floor must be fitted with a non com bustible heat insulating pad exceeding the boiler s ground outline on the side where the stoking and ash pan apertures are by at least 300 mm in front of the aperture and on all the othe...

Page 15: ...o a switch board or junction box to avoid confusion of the conductors Mains cable must be regularly checked and maintained in the prescribed condition It is forbidden to interfere in to the safety circuits and elements for safe and reliable operation of the boiler If any dam age of electrical equipment must be the boiler out of operation disconnect from the mains and ensure a qualified repair acco...

Page 16: ...www atmos cz 16 GB GB Instruction manual GB 13 Wiring diagram of boiler DC105S DC150S with a flue gas thermostat and two exhast fans ...

Page 17: ...omponent It protects the boiler against overheating in case of incorrectly set waste gas thermostat it switches the boiler circuit pump on always when the boiler water temperature exceeds 95 C Connection of these elements is illustrated in the wiring diagram General rule is that every pump in the system must always be controlled by a separate thermostat to avoid a temperature drop of water returni...

Page 18: ...vo drive controlled by electronic regulation which can separate the boiler circuit from the heating circuit primary and secondary circuits and provide minimum tempera ture of 65 75 C for water returning to boiler The higher the temperature of water returning to the boiler the fewer tars and acids condensing The tars and acids damage the boiler Temperature of the outgoing water must permanently ran...

Page 19: ...cumulations tanks Boiler type and output section A section B in copper in steel in copper in steel DC105S DC150S 54x2 50 2 42x1 5 40 6 4 In case that a cooling loop preventing overheating is connected it is possible to omit the floating non return flap valve on bypass of the pump thermal valve or of the three way mixing valve Pipeline diameters if connected with accumulation tanks ...

Page 20: ...es for DC105S 8000 9000 litres for DC150S can not be used then the boiler must be connected with at least one tank of 1000 litre volume for equalising the boiler start ups and run outs The standard ATMOS accumulation tanks provided TANK TYPE VOLUME l DIAMETER mm HEIGHT mm AN 500 500 600 1970 AN 750 750 750 790 2010 1750 AN 800 800 790 1910 AN 1000 1000 850 790 2065 2210 typ DH Tanks insulation A s...

Page 21: ...erating instructions Preparing boilers for operation Before putting boilers into operation it is necessary to ensure that the system has been filled with water and air bled Wood boilers must be operated in compliance with the instructions stipulated in this manual so that satisfactory and safe functioning is achieved They should only be operated by adult persons who have suitable qualifications an...

Page 22: ...ically the boiler does not reach the required output and the service life of both the boiler and the chimney decreases Waste gas thermnostat setting NOTE when igniting for the first time condensation and condensed fluid leakage occurs this is not a defect Condensation will disappear later The flue gas temperature must not exceed 320 C during the operation Wood tar and condensate formation in the h...

Page 23: ... stop at position 4 Opening of the primary air flap in particular states both thermostats on closed 1 2 both fans running primary air flap open at X 1 2 50 one thermostat off unfastened one fan primary air flaps opened at X 1 2 50 both thermostats off unfastened fans 1 2 primary air flaps opened at X 10 mm actuators without power The flaps opening at X 1 2 50 corresponds to the standard setting fo...

Page 24: ...l operating parame ters by the manufacturer 25 Fuel Refill Before fuelling open the ignition valve 13 with the pulling rod 17 Wait for approximately 10 seconds and slowly open the loading door 2 so that any accumulated gases are first draw off the loading upper chamber into the flue gas duct by exhaust fans instead of escaping into the boiler room Place a broad log over glowing charcoals Be carefu...

Page 25: ... is insufficient and damage to the fireclay nozzle holder or the whole boiler may occur Carry out the cleaning procedure by first open the loading door 2 and sweep the cinder down through the slot into the lower chamber Leave long pieces of wood which have not fully combusted charcoals in the hopper for the next time the boiler is used Open the cleaning lid 27 and clean the rear flue gas duct with...

Page 26: ... a spherical chamber and example of ash removing with a poker and an ash pan Sample cleaning of the flue way with a wire brush upper lid Remove flue gas brake before cleaning Sample cleaning of the flue way bottom lid on the both side Sample cleaning of the tube exchanger with a wire brush front lid Checking the exhaust fans of the boiler ...

Page 27: ... Coll The boiler operation needed increased attention to safety in terms of potential burns from hot boiler parts and systems You must never leave unattended children near boiler that is in operation During the operation of solid fuel boilers it is prohibited to use any flam mable liquids for lighting the fire and it is also prohibited to increase the nominal output of the boiler during operation ...

Page 28: ...mney draught insufficiently cleaned boiler combustion air inlet to load ing chamber is clogged refill adjust the pump s switching and flow rate design issue burn good quality coal and dry wood split logs in half repair new chimney unsuitable con nection change the primar air setting place a throttle valve draught limiter in the flue gas duct clean clean Door leaking defective fibreglass cord the n...

Page 29: ...the nozzle holder which the nozzle was seated on from tar and old sealant Roll slim strands of boiler sealant Place these continuously round the nozzle holder aper ture in such a way which would prevent any penetration of secondary air underneath the nozzle later on Take the first new nozzle in your hand stand in front of the boiler and position the nozzle in such a way that its recess cut out is ...

Page 30: ...ndle and a cam which engages a wheel that is screwed into the boiler and secured by a nut preventing its turning After a certain time the sealing cord gets pressed down and therefore it becomes necessary to screw the wheel further into the boiler First loosen the wheel s nut and screw the wheel into the boiler in such a way that after firmly closing the door the lock s handle is in the 20 minutes ...

Page 31: ... record identifying the company who installed the boiler If the installation was not carried out in a professional manner the subsequent costs are borne by the company that carried out the installation 6 The purchaser was familiarised with the use and operation of the product in a provable way 7 A claim to provide an after guarantee period repair shall be made by the customer at the service compan...

Page 32: ...draught Number of elbow pieces Date of last inspection Waste gas temperature Boiler connected with mixing valves and fittings brief description of connection Fuel Type At the start up stage the functional check of Size the boiler and all its control and safety Moisture content elements was carried out Person responsible for the inspection Date Stamp Customer s signature Responsible person s signat...

Page 33: ... signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature Date Stamp and signature ...

Page 34: ...ir repair carried out by whom date Repair Repair Repair Repair Repair Repair Repair repair carried out by whom date Repair Repair Repair Repair Repair Repair Repair repair carried out by whom date Repair Repair Repair Repair Repair Repair Repair repair carried out by whom date Repair Repair Repair Repair Repair Repair Repair repair carried out by whom date ...

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Atmos DC105S, Instruction Manual

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