background image

We

 

will

 

honor

 

warranties

 

that

 

result

 

from

 

manufacturing

 

defects.

 

Warranties

 

do

 

not

 

apply

 

to

 

items

 

that

 

have

 

been

 

abused

 

or

 

misused.

 

Many

 

times,

 

the

 

lack

 

of

 

proper

 

lubrication

 

or

 

a

 

loose

 

nut/bolt

 

combination

 

are

 

the

 

reason

 

for

 

tire

 

changer

 

parts

 

to

 

break

 

or

 

malfunction.

 

It

 

is

 

the

 

customer’s

 

responsibility

 

to

 

perform

 

maintenance

 

required

 

by

 

the

 

manufacturer.

 

Electric

 

motors

 

for

 

Atlas®

 

tire

 

changers

 

carry

 

a

 

6

month

 

warranty.

 

A

 

low

 

amp

 

service

 

will

 

shorten

 

the

 

life

 

of

 

any

 

electric

 

motor.

 

All

 

110

volt

 

tire

 

changers

 

should

 

be

 

“plugged

 

into”

 

at

 

least

 

a

 

20

amp

 

service.

 

All

 

220

volt

 

tire

 

changers

 

should

 

be

 

“plugged

 

into”

 

at

 

least

 

a

 

30

amp

 

Single

 

Phase

 

service.

 

Do

 

not

 

use

 

extension

 

cords

 

with

 

either

 

a

 

tire

 

changer

 

or

 

wheel

 

balancer.

 

NOTE:

 

ALL

 

WARRANTY

 

CLAIMS

 

MUST

 

BE

 

PRE

APPROVED

 

BY

 

THE

 

MANUFACTURER

 

TO

 

BE

 

VALID.

 

All

 

warranty

 

repairs/replacements

 

must

 

be

 

approved

 

in

 

writing

 

by

 

Atlas

 

Automotive

 

Equipment,

 

Inc.

 

Atlas

 

Automotive

 

Equipment

 

is

 

not

 

responsible

 

for

 

the

 

cost

 

of

 

"outside

 

parts

 

or

 

labor"

 

unless

 

specifically

 

approved

 

in

 

writing.

 

We

 

want

 

your

 

piece

 

of

 

equipment

 

to

 

be

 

as

 

perfect

 

as

 

possible

 

and

 

we

 

will

 

honor

 

our

 

warranty

 

pledge

 

to

 

you.

 

However,

 

the

 

customer

 

MUST

 

notify

 

Atlas

 

Automotive

 

Equipment

 

and

 

receive

 

written

 

permission

 

for

 

"outside"

 

warranty

 

parts/labor

 

(not

 

performed/supplied

 

by

 

Atlas

 

Automotive

 

Equipment)

 

supplied/to

 

be

 

performed

 

if

 

customer

 

expects

 

to

 

be

 

reimbursed.

 

Our

 

limited

 

warranty

 

policy

 

(2

 

year

 

parts)

 

requires

 

the

 

alleged

 

defective

 

part

 

to

 

be

 

returned

 

to

 

Atlas

 

Automotive

 

Equipment

 

(freight

 

pre

paid.)

 

BEFORE

 

the

 

replacement

 

part

 

can

 

be

 

sent.

 

This

 

means

 

the

 

customer

 

is

 

responsible

 

to

 

pay

 

the

 

freight

 

back

 

to

 

Atlas

 

Automotive

 

Equipment.

 

Atlas

 

Automotive

 

Equipment

 

may

 

waive

 

the

 

necessity

 

for

 

the

 

“broken”

 

part

 

to

 

be

 

returned,

 

if

 

the

 

customer

 

sends

 

(via

 

Email)

 

digital

 

photos.

 

If

 

the

 

“broken”

 

part

 

is

 

an

 

integral

 

part

 

of

 

the

 

machine,

 

and

 

the

 

loss

 

of

 

this

 

part

 

will

 

not

 

allow

 

the

 

machine

 

to

 

work

 

properly

 

during

 

the

 

evaluation

 

period,

 

Atlas

 

Automotive

 

Equipment

 

can

 

waive

 

the

 

“normal”

 

return

 

policy

 

in

 

certain

 

situations

 

so

 

there

 

is

 

minimal

 

down

 

time

 

for

 

the

 

operator.

 

If

 

there

 

is

 

a

 

question

 

as

 

to

 

the

 

whether

 

the

 

part

 

is

 

covered

 

by

 

our

 

limited

 

warranty,

 

Atlas

 

Automotive

 

Equipment

 

can

 

charge

 

the

 

customer’s

 

credit

 

card

 

for

 

the

 

replacement

 

part

 

(when

 

the

 

part

 

is

 

shipped)

 

and

 

then

 

credit

 

the

 

amount

 

of

 

the

 

part

 

(not

 

the

 

freight)

 

if

 

the

 

returned

 

“broken”

 

part

 

is

 

covered

 

under

 

warranty.

 

Atlas

 

Automotive

 

Equipment

 

has

 

been

 

in

 

business

 

for

 

over

 

32

 

years

 

and

 

has

 

a

 

service

 

department

 

with

 

an

 

excellent

 

reputation.

 

The

 

old

 

adage

 

that

 

compares

 

the

 

attitude

 

of

 

the

 

customer

 

to

 

the

 

type

 

of

 

service

 

received

 

rings

 

true

 

for

 

Atlas

 

Automotive

 

Equipment.

 

We

 

sell

 

quality

 

products

 

with

 

very

 

few

 

warranty

 

issues.

 

When

 

there

 

is

 

a

 

warranty

 

issue,

 

(or

 

an

 

out

 

of

 

warranty

 

issue)

 

we

 

want

 

to

 

get

 

the

 

customer

 

back

 

in

 

business

 

as

 

quickly

 

as

 

possible.

 

A

 

good

 

attitude

 

from

 

the

 

Atlas

 

Automotive

 

Equipment

 

service

 

technician

 

coupled

 

with

 

a

 

positive

 

attitude

 

from

 

the

 

customer

 

will

 

produce

 

a

 

satisfactory

 

outcome

 

for

 

both

 

parties.

 

Please

 

have

 

your

 

owner’s

 

manual

 

with

 

you

 

when

 

you

 

call.

 

If

 

you

 

have

 

lost

 

your

 

manual,

 

the

 

best

 

way

 

to

 

describe

 

a

 

part

 

is

 

with

 

a

 

digital

 

photo.

 

A

 

digital

 

photo

 

leaves

 

NO

 

ROOM

 

to

 

the

 

imagination.

 

If

 

our

 

service

 

technicians

 

have

 

your

 

digital

 

photos

 

in

 

front

 

of

 

them,

 

then

 

the

 

process

 

of

 

replacing

 

parts

 

is

 

much

 

easier.

 

Please

 

help

 

us

 

to

 

help

 

you.

 

Good

 

information

 

with

 

pictures

 

helps

 

to

 

speed

 

the

 

process.

 

Summary of Contents for PTC 500

Page 1: ...Use and maintenance instruction manual English Italian French Deutch PTC500 PTC 500 PTC 500 Original Instructions...

Page 2: ......

Page 3: ...TABELLA GUASTI RIMEDI Pag 45 13 DATI TECNICI Pag 47 14 SCHEMI ELETTRICI E PNEUMATICI Pag 48 Indice Generale General Index INTRODUCTION Page 5 1 DESCRIPTION OF THE MACHINE Page 7 Danger and prohibition...

Page 4: ...rante du produit Avant d utiliser le d monte pneus lire attentivement les instructions et les remarques du pr sent manuel car elles fournissent des indications importantes sur la s curit d utilisation...

Page 5: ...e Lever No Lever S Bloccaggio addizionale braccio orizzontale 1 DESCRIZIONE DELLA MACCHINA DESCRIPTION OF THE MACHINE A Center clamping post Smartlock B Lever no Lever mounting head C Inflating gun D...

Page 6: ...ENZE DI PERICOLO DANGER WARNING SIGNS AVIS DE DANGER GEFAHRENHINWEISE Cod 3037331 Cod 3005410 Fig 2 Cod 3005414 Cod 3016802 Cod 3044184 Cod 3019737 Cod 3000048 Cod 3002468 Cod 3035727 Cod 3025916 Cod...

Page 7: ...an those specified in this manual and therefore inappropriate incorrect and unreasonable 2 GENERALITES 2 1 DESTINATION Le d monte pneus semi automatique a t projet et r alis exclusivement pour le d mo...

Page 8: ...are nel tempo Qualora venissero danneggiate o distrutte l utente deve richiederle subito al costruttore utilizzando i codici di pag 8 2 2 NORMES GENERALES DE SECURITE L utilisation du d monte pneus es...

Page 9: ...m dazu geeigneten Gabelstapler angehoben und transportiert werden wobei die Gabeln an den in Abb 3 angegebenen Punkten einzuschieben sind Fig 3 4 DISIMBALLO Togliere il cartone di protezione e il sacc...

Page 10: ...least 16 A and which conforms to the voltage of the machine in compliance with the regulations in force 5 3 MISE EN MARCHE Avant d effectuer les raccordements v rifier que les caract ristiques des in...

Page 11: ...changer at least 500 Kg capacity Place Tire Changer onto a leveled out smooth and not slippery floor with a suitable load capacity 5 INSTALLATION 5 1 SPACE REQUIRED When choosing the place of install...

Page 12: ...pring Bead breaker arm 1 self lockin nut M16 Horizontal arm 2 shim Horizontal arm 1 oversized whasher Horizontal arm Vertical Arm Installation After unpacking the machine mount the vertical post on th...

Page 13: ...ght the bolt yet When inserting the cylinder rod first remo ve the special nut assembled on it into the rotating pin make sure that the flat side of the pin is positioned on the outer side of the mach...

Page 14: ...Install the horizontal arm on the vertical post support make sure to place the provi de shims with the machine at least 1 piece per side Note in order to assemble the horizontal arm it is needed to r...

Page 15: ...g sure the arm can move freely and without play 24 mm wrench is required Reassemble the additional locking plate using the dedicated screw bush and wa sher NOTE Make sure the pin on the horizontal arm...

Page 16: ...g such as Loctite or Teflon PTFE tape Kit gun support and tool tray installation Assemble the KIT GUN hose fitting on the upper side of the vertical arm NOTE make sure to use sealant on the fitting s...

Page 17: ...semble the tool tray and the kit Gun support on the machine body using the provided bolts The needed screws will be already assem bled on the machine s body 2 Wrench 17mm are required Install the plat...

Page 18: ...e of the platform s shaft They will be already assembled on the lift pin Seeger pliers is required Assemble the lifter pedal with its support on the machine body they are located located inside the ti...

Page 19: ...the rear side of the tyre changer Insert the single retainer onto the bracket A Use the 3 fixing points to install the bead pressing system A Use the shim to recover the gap between the tire changer b...

Page 20: ...ied out by professionally qualified personnel Connect the tire changer to the compressed air system The pneumatic network of the installation area must be provided with an air outlet for the constant...

Page 21: ...en pedal is pulled up the center clamping post turns in an anticlockwise direction Pressing the pedal U activates the bead breaker R when the pedal is released the bead breaker returns to its original...

Page 22: ...onfler le pneu et enlever toutes les masses d quilibrage 6 BETRIEB Vor der ersten Ben tzung der Maschine das ganze Handbuch sowie alle darin enthaltenen Hinweise aufmerksam lesen Die Ben tzung des Rei...

Page 23: ...ation If your tyre changer is not equipped with pressure regulator it is advised to add the kit having code nr 2011215 Note d emploi Les jantes motos sont de plus en plus construites en utilisant d al...

Page 24: ...removing edge The tyre bears a considerable amount of details among which are the dimen sions type and maximum speed For example 205 65 R 15 91H TL A 205 indicates the width of the tyre in other word...

Page 25: ...re is able to bear the weight of the vehicle even when the pressure in the tyre is zero Those with INTERNAL SUPPORT have a ring inside the rim that bears the side of the tyre when there is no pressure...

Page 26: ...erte potrebbe causare lo schiac ciamenot delle mani Accertarsi che siano chiuse e non tenere mai le mani sui fianchi del pneumati co 6 1 BREAKING THE BEAD Check that the tyre is deflated If not deflat...

Page 27: ...and lassen Abb 9 und darauf beachten da der Abdr cker fehlerfrei auf den Reifen und nicht auf die Felge wirkt Pedal U dr cken und das Abdr ckblatt bet tigen loslassen wenn das Blatt am Laufende angela...

Page 28: ...tment button Quick Release system Check the correct wheel positioning onto the centre plate Insert SMART LOCK making the centering cone fit the rim hole correctly leaving no space among SMART LOCK nut...

Page 29: ...ase decrease SMART LOCK tightening press the yellow adjustment button and manually start turning the conical shape bottom by means of the yellow adjustment knob acting on expanding pliers release the...

Page 30: ...se of a standard steel lever to demount special wheels as Wheels with very narrow rims Wheels with very tender tyre sidewalls Motorcycle wheels The above wheels can not easily or not at all demounted...

Page 31: ...in a vertical direction Once the arm has been locked in a vertical direction the mounting head must be moved away manually from the rim about 2 mm using the handwheel located on the left section of th...

Page 32: ...bead of the tyre is over the extractable tool Raise the extractable tool fig 11a if the extractable tool is unable to complete its full stroke you need to press the tyre in the position opposite the...

Page 33: ...Position the tyre horizontally on the rim slightly tilted downwards to the 3 o clock position fig 16 MOUNTING STANDARD TYRES Fig 15 NOTE If you have difficulties in manually accompanying the bead you...

Page 34: ...o help duting these operations Place the roller close to the moounting head to press the bead under it Start turning when the raction point is at 9 o clock position make sure the whole bead within thi...

Page 35: ...bar 51 PSI when seating beads or inflating tyres If a higher inflating pressure is required remove the wheel from turntable and cpntinue the infla tion procedure inside a special protection cage comm...

Page 36: ...n d sir e DANGER D EXPLOSION Ne jamais d passer 3 5 bar 51 PSI pendant le tallonage et le gonflage et ne jamais d passer la pression indiqu e par le fabricant du pneumatique Si le pneumatique requiert...

Page 37: ...ein Reifen einen h heren Reifendruck verlangt ist das Rad von der Reifenmontiermaschine abzunehmen um es dann in einer der speziellen Schutzk fige die im Handel erh ltlich sind weiter aufzu pumpen Nie...

Page 38: ...l endroit choisi NB L endroit choisi pour repositionner le d monte pneus doit tre conforme aux normes europ ennes pour la pr vention des accidents du travail 8 NEUPOSITIONIEREN Soll das Reifenmontierg...

Page 39: ...ative by disconnecting it from all sources of power Remove all NON ferrous materials and dispose of them as prescribed by national law Collect the oil and dispose of it at an authorized point as presc...

Page 40: ...by expert personnel using the manufacturer s spare parts Removing or tampering with safety devices pressure limiting and regulating valves represents a contravention of European Safety Standards In pa...

Page 41: ...entualmente rabboccare svitando la vite E con olio SAE 30 fig 15 Controllare che ogni 3 4 pressioni sul pedale U cada una goccia di olio nella tazza F In caso contrario regolare l apposita vite D fig...

Page 42: ...s shown on previous point 1 and 3 ENTRETIEN Toutes les semaines nettoyer le plateau tournant avec du mazout pour viter la formation de salet et graisser les glissi res des mors Tous les mois v rifier...

Page 43: ...Druckluftzufuhr unterbrechen Linke Seitenwand des Reifenmontierger tes abnehmen hierzu die 4 Blockierungsschrauben l sen Motorriemen mittels Regler X an der Motorhalterung ziehen Abb 17 WICHTIG Falls...

Page 44: ...roie cass e La remplacer Inverseur de tours cass Le remplacer Probl mes au moteur Contr ler les fils dans la fiche dans le moteur ou dans la prise Remplacer le moteur Riemen gerissen Riemen auswechsel...

Page 45: ...que de blocage non r gl e ou d fectueuse R gler ou remplacer la plaque Chap 11 fig 18 Vis de blocage du plateau tournant desserr e Serrer la vis Blockierungsplatte nicht eingestellt oder defekt Blocki...

Page 46: ...lo rumore in condizioni di lavoro Noise level in working conditions 70 dB A DONNEES TECHNIQUES TECHNISCHE DATEN Dimens jante blocage externe Abmessungen der u eren Blockie rungsfelge 12 24 Dimens jant...

Page 47: ...47 14 SCHEMI ELETTRICI E PNEUMATICI ELECTR AND PNEUM DIAGRAMS SCHEMAS ELECTRIQUE ET PNEUMATIQUE SCHALT UND DRUCKLUFT PL NE 230V 1PH 230 400V 3PH...

Page 48: ...48 110V 1PH...

Page 49: ...er 7 Wulstabdr ckerventil 8 Zentriertischventil 9 Drehanschlu 10 Schmierer 11 Druckregler 12 Lufteinla 13 Sicherheitsventil 14 Druckregler 15 Armumkippventil 16 Armumkippzylinder 17 Ventil f r die Fre...

Page 50: ...lating valve 14 Rotating union 3 Sicherheitsventil 4 Tank 5 Einstellmagnetventil 6 GT Pedalventil 7 Druckregler 8 Sicherheitsventil 9 Aufpumpknopf 10 Verteiler 11 Manometer 12 Aufpumpenaggregat 13 Luf...

Page 51: ...ieve that your Atlas tire changer will provide years of trouble free service but you must provide periodic maintenance to ensure the longevity of your machine We stock a complete parts inventory and e...

Page 52: ...pay the freight back to Atlas Automotive Equipment Atlas Automotive Equipment may waive the necessity for the broken part to be returned if the customer sends via Email digital photos If the broken pa...

Page 53: ...FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OF OR DELAY IN PERFORMANCE OF THIS WARRANTY THIS INCLUDES BUT IS NOT LIMITED TO LOSS OF PROFIT RENTAL OR SUBSTITUTE EQUIPMENT OR OTHER CO...

Page 54: ......

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