Atlas Copco AME 1600 Safety And Operating Instructions Manual Download Page 3

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| 2015-04-07

Original instructions

AME 1600

Contents

Introduction

....................................................................................................................... 5

About the Safety and Operating Instructions

................................................................ 5

Safety instructions

........................................................................................................... 6

Safety signal words

..................................................................................................... 6

Work area

..................................................................................................................... 6

Electrical safety

........................................................................................................... 6

Personal safety

............................................................................................................ 7

Operating, precautions

............................................................................................... 8

Maintenance, precautions

.......................................................................................... 9

Storage

......................................................................................................................... 9

Overview

.......................................................................................................................... 10

Design and function

.................................................................................................. 10

Main parts

.................................................................................................................. 10

Labels

......................................................................................................................... 10

Data plate

............................................................................................................... 10

Safety label

............................................................................................................. 10

Operation

......................................................................................................................... 10

Preparations before vibrating

.................................................................................. 10

Vibrating

..................................................................................................................... 11

When taking a break

.............................................................................................. 11

Maintenance

.................................................................................................................... 12

Every 10 hours of operation (daily)

......................................................................... 12

Every 75 hours of operation (or bi-weekly)

............................................................. 12

Every 100 hours of operation (or monthly)

............................................................. 12

Wiring diagram

....................................................................................................... 13

AT vibrator tube

...................................................................................................... 13

Storage

............................................................................................................................ 14

Disposal

........................................................................................................................... 14

Troubleshooting

............................................................................................................. 15

Technical data

................................................................................................................. 16

Machine data

.............................................................................................................. 16

Noise and vibration declaration statement

............................................................. 16

Noise data

.................................................................................................................. 16

Vibrating poker

.......................................................................................................... 17

Flexible shaft

............................................................................................................. 17

Dimensions

..................................................................................................................... 17

EC Declaration of Conformity

....................................................................................... 18

EC Declaration of Conformity

.................................................................................. 18

Summary of Contents for AME 1600

Page 1: ... 2015 Construction tools PC AB No 9800 1713 01 2015 04 07 Original instructions AME 1600 Safety and operating instructions Poker vibrator ...

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Page 3: ...ain parts 10 Labels 10 Data plate 10 Safety label 10 Operation 10 Preparations before vibrating 10 Vibrating 11 When taking a break 11 Maintenance 12 Every 10 hours of operation daily 12 Every 75 hours of operation or bi weekly 12 Every 100 hours of operation or monthly 12 Wiring diagram 13 AT vibrator tube 13 Storage 14 Disposal 14 Troubleshooting 15 Technical data 16 Machine data 16 Noise and vi...

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Page 5: ...lication experience In all corners of the world we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times For more information please visit www atlascopco com Construction Tools PC AB Box 703 391 27 Kalmar Sweden About the Safety and Operating Instructions The aim of the instructions is to provide you with knowledge of how to use the machin...

Page 6: ...Secure the working area Cluttered benches and insufficient lighting can cause personal accidents and result in serious injuries Keep the working area clean Maintain adequate lighting in the working area Only qualified and trained persons may operate or maintain the machine They must be physically able to handle the bulk weight and power of the machine Always use your common sense and good judgemen...

Page 7: ...Remove adjusting keys or switches before starting the machine WARNING Slipping tripping and falling hazards There is a risk of slipping or tripping or falling for example tripping on the hoses or on other objects Slipping or tripping or falling can cause injury To reduce this risk Always make sure that no hose or other object is in your way or in any other person s way Always make sure you are in ...

Page 8: ...cting workers and others against harmful exposure to dust and fumes should be established and implemented based on advice from health and safety experts Consult with experts Operating precautions WARNING Incorrect usage An incorrect use of the machine accessories and insertion tools cutting blades can result in serious injuries or a hazardous situation Use the machine accessories and tools in acco...

Page 9: ...mediately stop working if the machine suddenly starts to vibrate strongly Before resuming the work find and remove the cause of the increased vibrations Participate in health surveillance or monitoring medical exams and training programs offered by your employer and when required by law When working in cold conditions wear warm clothing and keep hands warm and dry See the Noise and vibration decla...

Page 10: ...ngle phase power socket AME1600 consists of a universal motor located in a plastic body made of glass fibre reinforced polyamide The handles prevent any shock damage to the casing and allow different position handling To choose the correct accessories see the spare parts list Main parts A Electric cable B Belt loop C Handle D Power switch E Piston F Square tube G Protective cap Labels Data plate A...

Page 11: ...lower layer to ensure that the various layers merge well with each other 2 Fill the concrete evenly in the form work in 30 50 cm 12 19 in layers 30 50 cm 11 19 in 30 50 cm 11 19 in 15 cm 6 in 3 Insert the poker vibrator vertically at a distance of 8 10 times the tube diameter between insertions 4 Vibrate systematically 5 Slowly withdraw the vibrator to allow the concrete to refill the cavity left ...

Page 12: ...is still fresh Check that the controls are not damaged and do not jam Replace if necessary NOTICE Never use high pressure water to clean the drive unit Every 75 hours of operation or bi weekly Maintenance routines Disconnect the flexible shaft from the drive unit by lifting the locking mechanism Unscrew the shaft from the poker which is a left handed thread Pull out and lubricate the inner shaft w...

Page 13: ...ar cover A Wiring diagram A Main B Switch C Rotor D Brush E Stator NOTICE The rotation is anti clockwise coupling side view AT vibrator tube Due to workload ambient temperature and vibrations caused by the vibrator poker s contact with the concrete and or rebar This will cause wear on the bearings and sealing and these will eventually fail When components have failed they must be replaced with ori...

Page 14: ...age in order to avoid hazardous substances See section Dust and fume hazard Always store the machine in a dry place Keep the machine in a safe place out of the reach of children and locked up Disposal A used machine must be treated and disposed in such way that the greatest possible portion of the material can be recycled and any negative influence on the environment is kept as low as possible and...

Page 15: ...ose Too much friction in the flexible shaft Grease the flexible shaft in the hose Too much grease on the flexible shaft Respect the quantity of 15 grams per meter of flexible shaft Too much torque inside the the vibrating poker the bearings get worn out Replace the bearings in the vibrating poker The flexible shaft is overheating Too much friction in the flexible shaft Grease the flexible shaft in...

Page 16: ...ce with the stated directive or standards and are suitable for comparison with the declared values of other machines tested in accordance with the same directive or standards These declared values are not suitable for use in risk assessments and values measured in individual work places may be higher The actual exposure values and risk of harm experienced by an individual user are unique and depen...

Page 17: ...4 1 20 0 05 1 20 0 05 Speed r p m 12 000 12 000 12 000 12 000 Weighted effective acceleration uncertainty K 12 09 8 86 9 74 10 29 Weighted effective acceleration measured in water with Superflex 40 at 2 m from the end of the poker according to EN ISO 5349 and EN ISO 20643 Flexible shaft Flexible shaft 10 15 20 30 40 Length m ft 1 3 25 1 50 5 2 00 6 5 3 00 10 4 00 13 Weight kg lb 2 40 5 3 00 6 625 ...

Page 18: ...ery Directive 2006 95 EC Low voltage 2004 108 EC EMC and the harmonised standards mentioned below Drive unit Input power kW Speed min 1 Weight kg AME1600 1 6 12 000 6 1 Following harmonised standards were applied EN607451 1 EN60745 2 12 EN12649 Technical Documentation authorised representative Peter Karlsson Construction Tools PC AB Box 703 391 27 Kalmar Sweden Vice President Design and Developmen...

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Page 20: ...ls PC AB No 9800 1713 01 2015 04 07 www atlascopco com Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings ...

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