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ATI Technologies QC-313, Manual, Page: 2 / 38

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Summary of Contents for QC-313

Page 1: ...rements for Air Adapter Modules B 11 2 8 Electrical Connections B 12 2 8 1 PNP Type Lock Unlock and RTL Sensors SM sensor designations B 12 3 Operation B 13 3 1 Conditions for Coupling B 14 3 2 Fail S...

Page 2: ...oodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com B 2 5 2 6 Alignment Pin Replacement B 31 6 Serviceable Parts B 33 6 1 Master Serviceable Parts B 33...

Page 3: ...picks up the customer tooling a pneumatically driven locking mechanism couples the two plates The patented fail safe locking mechanism utilizes a multi tapered cam with ball locking technology to ens...

Page 4: ...ng the coupling process An extreme pressure grease is applied to the cam male coupling ball bearings and pins to enhance performance and maximize the life of the Master plate assembly Proximity sensor...

Page 5: ...late Assembly 2 Alignment Pin Bushing Bearing Race Proximity Sensor Assembly Target RTL Proximity Sensor Assembly Target RTL Common Ledge Feature for Module mounting 1 3 Optional Modules There are 6 f...

Page 6: ...r applied to fasteners must not be used more than once Fasteners might become loose and cause equipment damage Always apply new thread locker when reusing fasteners CAUTION Do not use fasteners that e...

Page 7: ...d Master plate to mount flush Two dowel pins or a single dowel pin along with a boss recess used as alignment features Flush Correct Mounting of Master Plate Master Plate Interface Plate Dowel pins th...

Page 8: ...e is used fasteners to mount the Master plate is supplied with the interface plate 3 Connect utilities to the appropriate module and Master plate connections 4 If installation is complete the Master p...

Page 9: ...erface plate and Tool Boss and two dowel pins as alignment features can be difficult to align and can damage equipment Gap Incorrect Mounting of Tool Plate single dowel pin along with a If the custome...

Page 10: ...he Tool plate is supplied with the Interface Plate 3 Connect utilities to the appropriate module and Tool plate connections 4 If installation is complete the Tool plate may be put into normal operatio...

Page 11: ...ve adapter module has an integrated solenoid valve and only requires the customer to supply a single air source to the valve adapter A customer supplied 2 position 4 way or 5 way valve with either 4 p...

Page 12: ...d to seal the locking mechanism If a control signal module is to be utilized on Flat A when ordered the sensors will be connected to the module prior to shipping 2 8 1 PNP Type Lock Unlock and RTL Sen...

Page 13: ...um complex grease with molybdenum disulfide For custom applications such as food grade or surgical applications specialized lubricants might be required Coupling should occur with the Master plate in...

Page 14: ...lignment pins should be relatively concentric with the alignment bushings with no contact between the two 3 It is recommended that the mating faces of the Master and Tool not be touching but be within...

Page 15: ...nintended loss of lock air pressure to the Master plate When air pressure is lost the Tool Changer relaxes and there may be a slight separation between the Master and Tool plates The lock sensor may i...

Page 16: ...e solenoid valve turn the Unlatch output ON CAUTION This Tool Changer may be equipped with a tool stand Interlock TSI feature that physically breaks the Unlatch solenoid circuit Proper use of the TSI...

Page 17: ...pecified Ideally the Tool should be hanging vertically in the tool stand so that gravity assists to uncouple the Tool plate from the Master plate during unlocking It is possible to design tool stands...

Page 18: ...Application s Tool Change Frequency Inspection Schedule General Usage Material Handling Docking Station 1 per minute Weekly 1 per minute Monthly Welding Servo Deburring Foundry Operations Dirty Enviro...

Page 19: ...1 Place the Tool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Use a clean rag to thoroughly remove any lu...

Page 20: ...Apply a liberal coating of lubricant to the ball bearings the male coupling inside and out and the alignment pins Figure 4 4 Apply Lubricant to Locking Mechanism Apply Lubricant on Inner Surface of M...

Page 21: ...ld Debris Blackened Pins 5 If debris or darkened pins are present use a vacuum to remove the debris and clean using a nylon brush ATI Part Number 3690 0000064 60 NOTICE Do not use an abrasive media cl...

Page 22: ...er and Tool plates Clean debris from between Master and Tool plates Verify mounting fasteners is secure and does not protrude above the mating surfaces The ball bearings and or cam are not moving free...

Page 23: ...M3 socket flat head cap screws and three cable retaining tabs on Flat D of the Tool Changer body 7 Unscrew the Lock and or Unlock sensor cable connector from the air valve adapter or control signal m...

Page 24: ...3 M3 socket flat head cap screws using a 2 mm hex key Tighten to contact 15 If optional modules were installed on Flats D1 and D2 install modules 16 If fasteners do not have pre applied adhesive appl...

Page 25: ...securing the sensor to the Tool Changer body 6 Unscrew the RTL sensor from the Tool Changer body 7 Discard the removed RTL sensor Figure 5 4 RTL Sensor Replacement RTL Sensor Jam Nut 8 Screw the new R...

Page 26: ...nd three cable retaining tabs on Flat A of the Tool Changer body 7 Disconnect the sensor cable s from the sensor by pulling back on the locking sleeve Discard the cable Figure 5 6 RTL Sensor and Cable...

Page 27: ...proximity to the face of the sensor and watching for the LED in the sensor cable to light up NOTICE Some control signal modules supply power to the RTL sensors in series The RTL R2 sensor will have to...

Page 28: ...the 3 M3 socket flat head cap screws and three cable retaining tabs on Flat D of the Tool Changer body 8 Disconnect the sensor cable s from the sensor by pulling back on the locking sleeve Discard th...

Page 29: ...e LED in the sensor cable to light up NOTICE Some control signal modules supply power to the RTL sensors in series The RTL R2 sensor will have to be switched before power is supplied to the RTL R1 sen...

Page 30: ...in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 To remove the existing seal pinch the edge of the seal and...

Page 31: ...ool in a secure location 2 Uncouple the Master and Tool plates 3 Turn off and de energize all energized circuits e g electrical air water etc 4 Unscrew the alignment pin assembly from the Master plate...

Page 32: ...Key Master Plate Set Screw Alignment Pin Assembly 6 Once the alignment pin has been removed verify that the assembly pin and set screw are intact If the set screw portion of the assembly did not come...

Page 33: ...nd PNP lock unlock and RTL sensing LED cables 9121 313DM 0 00 0 00 SM QC 313 Master with 125 mm Boss and PNP lock unlock and ready to lock sensors with LED cables 2 2 9005 20 1141 7 8 Two Piece Alignm...

Page 34: ...www ati ia com Email info ati ia com B 34 6 2 Tool Serviceable Parts 1 2 3 Table 5 3 Standard Tool Plate Item No Qty Part Number Description 1 1 9121 313DT 0 0 0 0 QC 313 Tool with 125 mm Recess and...

Page 35: ...ol Changer Maximum recommended working torque for optimum performance of the Tool Changer Positional Repeatability 0 0006 0 015 mm Repeatability tested at rated load at one million cycles Weight coupl...

Page 36: ...From Far Side for M12 SHCS 30 Spacing Skip 12 Dowel Location Opposite Customer Interface Flat A Flat D2 Flat D1 Flat B1 Flat B2 Flat C Scale 1 4 Part Numbers A Master 9121 313AM 0 00 0 00 b Tool 9121...

Page 37: ...ED See Sheet1 B 1 2 5 2 3 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY M Perrault 8 1 12 ATM 8 1 12 TITLE SCALE SIZE DRAWING NUM...

Page 38: ...1 2 5 3 3 REVISION NOTES UNLESS OTHERWISE SPECIFIED DO NOT SCALE DRAWING ALL DIMENSIONS ARE IN MILLIMETERS DRAWN BY CHECKED BY M Perrault 8 1 12 ATM 8 1 12 TITLE SCALE SIZE DRAWING NUMBER PROJECT SHEE...

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