ATI Technologies QC-313, Manual, Page: 1 / 38

Manual, Tool Changer, QC‑313
Document #9620‑20‑B‑313 Series Base Tool Changer‑06
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: 919.772.0115 • Fax: 919.772.8259 •
www.ati‑ia.com
• Email:
info@ati‑ia.com
B-1
Table of Contents
B. Robotic Tool Changer .............................................................................................................B-3
QC-313 Series—Robotic Tool Changer ......................................................................................B-3
1. Product Overview ..................................................................................................................B-3
1.1 Master Plate Assembly ............................................................................................................. B-4
1.2 Tool Plate Assembly .................................................................................................................. B-5
1.3 Optional Modules ...................................................................................................................... B-5
2. Installation .............................................................................................................................B-6
2.1 Master Interface ......................................................................................................................... B-7
2.2 Master Plate Installation ........................................................................................................... B-8
2.3 Master Plate Removal ............................................................................................................... B-8
2.4 Tool Interface ............................................................................................................................. B-9
2.5 Tool Plate Installation ............................................................................................................. B-10
2.6 Tool Plate Removal ................................................................................................................. B-10
2.7 Pneumatic Connections ..........................................................................................................B-11
2.7.1 Valve Requirements for Air Adapter Modules ................................................................B-11
2.8 Electrical Connections ............................................................................................................ B-12
2.8.1 PNP Type Lock, Unlock and RTL Sensors (-SM sensor designations) .........................B-12
3. Operation .............................................................................................................................B-13
3.1 Conditions for Coupling ......................................................................................................... B-14
3.2 Fail-Safe Operation ................................................................................................................. B-15
3.3 Conditions for Uncoupling ..................................................................................................... B-16
3.4 Tool Identification
.................................................................................................................... B-16
3.5 Tool Storage Considerations ................................................................................................. B-17
4. Maintenance .........................................................................................................................B-18
4.1 Preventive Maintenance ......................................................................................................... B-18
4.2 Cleaning and Lubrication of the Locking Mechanism and Alignment Pins ....................... B-19
4.3 Pin Block Inspection and Cleaning ....................................................................................... B-21
5. Troubleshooting and Service Procedures ........................................................................B-22
5.1 Troubleshooting Procedures ................................................................................................. B-22
5.2 Service Procedures ................................................................................................................. B-23
5.2.1 Lock and Unlock Sensor Replacement Procedures ......................................................B-23
5.2.2 RTL Sensor Replacement Procedure ............................................................................B-25
5.2.3 R1 Sensor Cable Replacement .....................................................................................B-26
5.2.4 R2 Sensor Cable Replacement .....................................................................................B-28
5.2.5 V-ring Seal Inspection and Replacement ......................................................................B-30