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ATI Technologies Flexdeburr 9150-RC-300 Series, Installation And Operation Manual, Page: 1 / 38

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ATI Technologies Flexdeburr 9150-RC-300 Series Installation And Operation Manual Download Page 1

Engineered Products for Robotic Productivity 

Pinnacle Park

 •

 1031 Goodworth Drive 

•

 Apex, NC 27539 

•

 Tel: 919.772.0115 

•

 Fax: 919.772.8259 

•

 www.ati-ia.com 

•

 Email: [email protected] 

 

 

 

 

 

ATI Radially-Compliant Robotic Deburring Tools 

Flexdeburr™

 

 (Models 9150-RC-300, -340 & -660) 

Installation and Operation Manual 

 

US Patent # 6,974,286 B2 

 

 

9150-RC-340 

 

Document #: 9610-50-1007-11 

September 2009 

 

Summary of Contents for Flexdeburr 9150-RC-300 Series

Page 1: ...Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com ATI Radially Compliant Robotic Deburring Tools Flexdeburr Models 9150 RC 300 340 660 Installation and Operation Ma...

Page 2: ...ular application ATI Industrial Automation shall not be liable for any errors contained in this document or for any incidental or consequential damages caused thereby ATI Industrial Automation also re...

Page 3: ...ypically refers to removal of particulates Air Turbine Air motor that drives the spindle Bur Any unwanted raised protrusion on the workpiece Burr Cutting tool used to remove burs from the workpiece Al...

Page 4: ...Protection during Transportation 14 2 5 Storage and Preventive Maintenance during Storage 14 3 Technical Description 15 3 1 Product Description 15 3 2 Technical Specifications 15 4 Operation 20 4 1 G...

Page 5: ...removable collets to grip customer supplied cutting tools Different collet diameters may be substituted to retain numerous cutter shank diameters The collet retaining nut is loosened to open the colle...

Page 6: ...represents a greater initial expense and its wrenches and collet nut are more delicate The two collet systems are not interchangeable An ER 11 collet cannot be used in a standard Flexdeburr and the s...

Page 7: ...f two dowel pin holes and a number of threaded holes as can be seen in Figure 2 1 The maximum fastener length specified must not be exceeded lest the fasteners interfere with the compliant motion of t...

Page 8: ...tion and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 8 Figure 2 1 RC 300 Series Ge...

Page 9: ...on and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 9 Figure 2 2 RC 300 ER Series G...

Page 10: ...llation and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 10 Figure 2 3 RC 660 Geome...

Page 11: ...ation and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 11 Figure 2 4 RC 660 ER Geom...

Page 12: ...ntional customer supplied pneumatic components are used to control the air supply to the deburring tool ATI recommends that the user install a high flow pneumatic pressure regulator and a high flow va...

Page 13: ...r use 5 16 8mm Tubing Adapter 6 2 6 5 bar 90 95 psi Compliance Radial Force Inlet 9150 RC 300 and 340 Series 5 32 4mm Quick Connect Tube Alternate Remove Supplied Fitting to use 1 8 NPT Port 9150 RC 6...

Page 14: ...e and protect it during transportation Always use the crate when transporting the deburring tool in order to minimize the risk of damage 2 5 Storage and Preventive Maintenance during Storage The debur...

Page 15: ...mm max 3mm recommended RC 660 Series 9mm max 4 5mm recommended Compliance Force RC 300 Series 12 7 42 N 2 8 9 5 lb 1 0 4 1 bar 15 60 psi Measured at Collet RC 340 Series 12 7 42 N 2 8 9 5 lb 1 0 4 1 b...

Page 16: ...ing operation Each RC deburring tool receives a thorough test procedure before it is shipped Below are measured forces relative to applied compliance centering air pressure Measurements may vary from...

Page 17: ...10 20 30 40 50 60 70 Centering Air Pressure PSI Radial Force lbf Figure 3 2 RC 660 Series Radial Compliance Force Curves Measured at the Spindle Tip The actual force characteristics will vary slightly...

Page 18: ...Stops at 30 000 RPM Watts Torque at 6 2 Bar 0 100 200 300 0 10 000 20 000 30 000 40 000 RPM Watts 0 00 0 02 0 04 0 06 0 08 0 10 0 12 0 14 Torque Nm Watts Torque RC 300 340 Series Performance Curve RC...

Page 19: ...ries Performance Curve Watts Torque at 6 2 Bar 0 100 200 300 400 500 600 700 800 0 10 000 20 000 30 000 40 000 RPM Watts 0 00 0 10 0 20 0 30 0 40 Torque Nm Watts Torque RC 660 Series Performance Curve...

Page 20: ...d not be used to deburr materials that are prone to fracture A fracturing workpiece may result in pieces of material damaging surrounding working environment and personnel Material removed correctly s...

Page 21: ...mming Figure 2 1 shows the RC deburring tool dimensions The Flexdeburr provides radial compliance and performs best when the cuts taken are not excessively deep The deburring tool spindle must never b...

Page 22: ...tional robot path speed the burr is deflected but contacts the work surface Once the robot path has been confirmed the compliance force of the burr should be adjusted as described in Section 2 3 2 in...

Page 23: ...reading and understanding the operating procedures described in this manual Make sure that the deburring tool is mounted as described in this document Never use the deburring tool for any purposes or...

Page 24: ...ed from the cutter tip 4 Remove and replace the cutter If an identical new cutter is replacing a worn one measure and adjust the length of its exposed portion according to the measurement taken in Ste...

Page 25: ...sing to the deburring tool s front housing 3 Remove the rear cover complete with the pivot bearing Retain the small o ring and dowel pin between the cover and housing for reuse if desired 4 The new re...

Page 26: ...previous section Once installed on the deburring tool tighten the bearing preload set screw until slight resistance to motion can be felt when the spindle is articulated like a joystick Tighten all s...

Page 27: ...hand pressure and a flat plate to press the ring cylinder into the housing and past the retaining ring groove 5 5 Pneumatics The air lines to the deburring tools should routinely be checked for their...

Page 28: ...C 12442 3mm Collet 9150 RC C 12443 1 8 Collet 9150 RC C 12444 3 16 Collet 9150 RC C 12445 6mm Collet 9150 RC C 12446 1 4 Collet 9150 RC C 12449 Collet Nut 9150 FFR 90 High Flow Filter Regulator Assemb...

Page 29: ...ation and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 29 Figure 6 1 RC 300 Series...

Page 30: ...tion and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 30 Figure 6 2 RC 300 ER Serie...

Page 31: ...ation and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 31 Figure 6 3 RC 660 Series...

Page 32: ...tion and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 32 Figure 6 3 RC 660 ER Serie...

Page 33: ...screw not set properly See Section 5 3 step 7 Unequal compliance Worn ring cylinder Replace ring cylinder Section 5 4 Feed rate is too fast Reduce feed rate Poor finish Burr is worn Replace or regrin...

Page 34: ...desired The following table is presented to assist in burr selection This following table is not comprehensive but includes many common burr types and burrs recommended for particular applications 91...

Page 35: ...5 Materials Application Aluminum Cut 3 8 Burr Diameter 5 8 Burr Length 1 4 Shank For greasy aluminum alloys soft non ferrous metals and thermoplastics For deburring For use on cast aluminum Features B...

Page 36: ...illing of all glass and carbon fiber reinforced plastics Features Benefits Special cut geometry allows high feed rates due to low cutting forces 9150 RC B 24862 Materials Application Alt Diamond Cut 1...

Page 37: ...epresentation or agreement varying or extending the warranty and limitation of remedy provisions contained herein is authorized by ATI and may not be relied upon as having been authorized by ATI unles...

Page 38: ...xdeburr Installation and Operation Manual Document 9610 50 1007 11 Pinnacle Park 1031 Goodworth Drive Apex NC 27539 Tel 919 772 0115 Fax 919 772 8259 www ati ia com Email info ati ia com 38 9 Attachme...

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