USER´S MANUAL ATH M72Z
Page 1: ...USER S MANUAL ATH M72Z...
Page 2: ...res 22 Adjustment of the mounting head 23 Demounting of a tire 24 Mounting of a tire 25 Filling of a tire 27 MAINTENANCE 29 Consumables for installation maintenance and care 29 Safety regulations for...
Page 3: ...e vertikal Hex shaft lock cylinder 65 Druckdose horizontal Square shaft lock cylinder 66 Handgriff Handle control valve 67 Abdr cker Bead breaker 68 Zylinder f r Abdr cker Bead breaker cylinder 69 Sch...
Page 4: ...MUST BE READ AND UNDERSTOOD FROM THE OPERATOR THERE IS NO RESPONSIBILITY FOR DAMAGES WHICH ARE RESULTING FROM NON OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS ATTENTION Follow the instr...
Page 5: ...Mounting tower Swivelling backward 6 Turntable For rotating the tire 7 Clamping rod For clamping the rim 8 Grease holder For storing the tire grease 9 Bead shovel For breaking the bead off the rim 10...
Page 6: ...rds so that the turntable rotates clockwise Press the pedal upwards so that the turntable rotates counter clockwise 2 Press the pedal to work with the bead shovel When you release it the bead shovel g...
Page 7: ...7 By pressing the button 1 both the hexagon 2 and the square 3 will be fixed in the adjusted position By pulling the button the fixing will be released and the mounting head 4 can be adjusted Control...
Page 8: ...range 83 350 mm Max bead breaker force 2500 kg Rotatory force of turntable 1100 Nm Revolutions of turntable 6 12 rpm Current supply 380 50 16 V Hz A 220 50 16 V Hz A Power 0 75 Revolutions of motor 1...
Page 9: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 9 Dimension drawing 1120 1740 mm 1770 2170 mm 1050 1550 mm...
Page 10: ...machine The machine should only be transported with the original packing Data Width 1150 mm Length 1000 mm Height 1850 mm Storage temperature 25 to 55 C Unpacking of machine Remove the upper cover of...
Page 11: ...Plastic cover for Cone 4 7 Distance Adapter for Quick nut 8 Quick nut 9 Shaft 10 Rubber protection for turntable 11 Fitting ring for turntable 12 Bucket for tire lubricant empty 13 Brush for tire lub...
Page 12: ...looring When selecting the place of installation besides the soil condition also the guidelines and instructions of the accident prevention regulations and workplace regulations must be observed When...
Page 13: ...e general and local regulations must be observed Therefore this step must be performed only by an expert Pay attention to the correct current supply see technical data The connection should be made wi...
Page 14: ...rect function without possible damages It is recommended to use a non return valve D it is NOT in the scope of delivery Connect the compressed air supply to the maintenance unit 4 For a correct adjust...
Page 15: ...t be checked Faulty tires must be made unusable While inflating the tire position a safety device for collecting parts which blow away Keep persons away from the danger zone On tire changers with vert...
Page 16: ...ST NOT HAVE ANY DAMAGES PAY ATTENTION TO POSSIBLE SPECIAL MOUNTING OR DEMOUNTING INSTRUCTIONS OF THE TIRE MANUFACTURER DURING OPERATION PAY ATTENTION TO DANGEROUS SITUATIONS IF THERE ARE ANY DANGERS S...
Page 17: ...is no drop centre In some countries the sale of this type of rims is not allowed At some rims the drop centre in the middle of the rim is very deep so that the tires must be pressed into very deep wh...
Page 18: ...of the outer side of the rim Lay now the pressure less wheel lateral on the special rubber pad on the machine housing With the lever the bead shovel can be put on the outer side of the tire For a dam...
Page 19: ...tal weight of the wheel In the process of placing the tire on the turntable the kind of lifting and handling the tire is determined By a total weight under 25kg the lifting can be operate by one perso...
Page 20: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 20 Apaptor for reversed rims Adaptor for light truck rims...
Page 21: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 21 Adaptor for rim without center hole Fixing adaptor for thin wall alloy rim...
Page 22: ...s at the top It is recommendable to clamp light alloy rims only with the cone including the plastic protection Position the rim on the turntable The driving pin on the turntable must be inserted into...
Page 23: ...position and loosen the arrestor for positioning and putting it manually on the rim edge In this connection the guiding roll 3 respectively the plastic grinding part for light alloy rims may touch the...
Page 24: ...sy and damage free mounting Press the pedal for turning the turntable so that the clockwise rotation can be started Hold thereby the tire lever still on the nozzle of the mounting head by pressing it...
Page 25: ...hat it turns back Now remove the wheel Mounting of a tire The guidelines of WdK Trade association of the German rubber industry must be observed when mounting a tire The valve of the tire should be ch...
Page 26: ...tower by pressing the corresponding pedal to the fore Position the tire so that the tire bead is under the nozzle but still on the guideway of the mounting head However please note that the tire oppos...
Page 27: ...Now start the rotation of the turntable Pay attention to a correct bead run An inobservance can lead to heavy damages on the tire Finally loosen the rim clamping for removing the wheel Filling of a ti...
Page 28: ...the valve must be quickly inserted again Make sure that the tire was filled with the correct pressure pay attention here to the instructions of the manufacturer A too low tire pressure can lead to a h...
Page 29: ...ively on the supply lines are only allowed to be done by technicians respectively electrically skilled persons Consumables for installation maintenance and care Hydraulic oil Minimum requirement Eni P...
Page 30: ...0 Petec UBS pistol art No 98507 Care and protection of metals painted or powder coated surfaces in the footstep area and plastic parts Minimum requirement Valet Pro Classic Protectant Plastic Sealant...
Page 31: ...ce plan or care plan Interval Immediately Weekly Monthly Quarterly half yearly Checking ALL safety relevant parts X Clean X Check or restore surface protection X Check for leaks on the hydraulic syste...
Page 32: ...NOT SWIVEL OR SWIVELS TOO SLOW Air pressure Check if the needed air pressure is connected to the machine Air lines Check if all air lines on the machine are connected correctly and that there is no l...
Page 33: ...turn the pressure controller clockwise for decreasing the pressure you must turn it counter clockwise OILER Check the oil level in the oil tank 3 Remove the oil tank Refill now the tank accordingly wi...
Page 34: ...ease by pressing in the middle maximum 8 mm For the final fixation the counter nut B and all fixing screws of the motor must be tightened again Finally only the covers must be mounted again PNEUMATIC...
Page 35: ...of the mounting head to the rim can be adjusted The bead guide 4 overlap the rim flange thereby approx 6 7 mm The roller 3 is laying on the rim flange After the adjustment make sure that both setscrew...
Page 36: ...d supply lines Remove all non metallic material and store it according to the local regulations Remove the oil of the machine and store it according to the local regulations Dispose all metallic mater...
Page 37: ...Y Pr finstitut Institute of Quality CCQS UK Ltd Level 7 Westgate House Westgate Road London W5 1YY ENGLAND Referenznummer der technischen Daten Reference number for the technical data TF C 0612 15 63...
Page 38: ...served Misprint and technical changes reserved Issue 2019 02 38 APPENDIX Pneumatic diagram 1 Pneumatic system assist arm 2 Pneumatic system mounting tower 3 Pneumatic system tilting cylinder 4 Pneumat...
Page 39: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 39 Electric diagram...
Page 40: ...tion of required spare parts Spare part Article number Quantity IMPORTANT NOTES Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines...
Page 41: ...e stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all component...
Page 42: ...regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility In the case of changes or extensions of the prod...
Page 43: ...er if necessary training of the machine as the annual maintenance by a manufacturer authorized specialist The interval between 2 servicing must not exceed 12 months In case of off standard use or mult...
Page 44: ...ggregate Condition drive Condition motor Condition transmission Condition cylinder Condition valve Condition electric control Condition electric button Condition electric switch Condition electric cab...
Page 45: ...__________ _________________________________________________________________________________ Scope of inspection Function and visual inspection according to specifications Pending partial examination...
Page 46: ...________________________________________________________________________ Scope of inspection Function and visual inspection according to specifications Pending partial examination ____________________...
Page 47: ...________________________________________________________________________ Scope of inspection Function and visual inspection according to specifications Pending partial examination ____________________...
Page 48: ...________________________________________________________________________ Scope of inspection Function and visual inspection according to specifications Pending partial examination ____________________...
Page 49: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 49 ERSATZTEILBUCH SPARE PART BOOK...
Page 50: ...shing 1 8 030201113 Schraube M12x35 Screw M12x35 2 9 030502007 Federscheibe 12 Spring washer 12 2 10 020101038 Pufferbuchse cushion bush 1 11 020702016 Feder Spring 1 12 020101037 Abdr ckgummi Rubber...
Page 51: ...eilagscheibe 12 Flat washer 12 4 32 020601037 Mutter Nut 1 33 030204101 Schraube M6x16 Screw M6x16 4 34 05010010328 Seitliche Abdeckung Side panel 4 35 05020030054 Haken Hook 4 36 030201002 Schraube M...
Page 52: ...B Air valve B 1 8 030201467 Schraube M4x10 Screw M4x10 8 9 020203011 Anschluss gerade G1 8 8 Lock straight fittings G1 8 8 2 11 030201403 Schraube M6x12 Screw M6x12 8 12 030502004 Federscheibe 6 Sprin...
Page 53: ...42 020601079 F hrungsplatte Control cam 1 43 05010060039 Distanzst ck links Spacer left 1 44 05010060042 Distanzst ck rechts Spacer right 1 46 030201069 Schraube M8x50 Screw M8x50 1 47 05010060036 Au...
Page 54: ...0520070 Handgriff Handle 2 8 030301053 Mutter M6 Nut M6 2 9 030301106 Mutter M8 Nut M8 1 10 Schraube M8 Screw M8 2 11 05010520043 Gewindewelle Sleeve 1 12 05010520044 Zugring Ring pull 1 13 0501052004...
Page 55: ...raube M12x50 Screw M12x50 7 37 030301007 Beilagscheibe 12 Flat washer 12 7 38 030301056 Mutter M12 Nut M12 3 39 05010520056 Drehteller Turntable 1 40 030201082 Schraube M10x20 Screw M10x20 3 41 050105...
Page 56: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 56 Getriebe Gear box...
Page 57: ...feder 14x9x40 General flat key 14x9x40 1 8 0530105005 Schneckenrad Worm gear 1 9 020101011 l Stopfen 45x8 Oil blockage 45x8 1 10 030810001 Kugellager 7205 Bearing 7205 2 11 0530105009 Schneckenwelle W...
Page 58: ...lt pulley 1 4 30202280 Sechskantschraube M8x12 Hexagon screw M8x12 1 5 20401025 PU Scheibe PU pad 5 6 020401027 PU Scheibe PU pad 1 7 030101366 Schraube M8x35 Bolt M8x35 4 8 30301054 Mutter M8 Nut M8...
Page 59: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 59 Montiers ule Horizontal arm...
Page 60: ...lumn axis 1 15 030301137 Mutter M10 schmal Hexagon thin nut M10 2 16 020601095 Abdeckung Dust cover 1 17 030201044 Schraube M6x20 Screw M6x20 2 18 030202031 Schraube M8x40 Screw M8x40 2 19 030301106 M...
Page 61: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 61 Montageturm Ausleger Vertical arm...
Page 62: ...t ck hinten Mounting head spacer 1 15 030202071 Schraube M12x16 Screw M12x16 2 16 020601054 Schleifst ck vorne Mounting head pressure pad 1 17 05010020048 Montagekopf Mounting head B 1 18 05010020145...
Page 63: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 63 Schwenkzylinder Buffer cylinder...
Page 64: ...0005 Alukolben Alu Piston 1 9 05010170018 Gewindestift Bolt 4 10 030502005 Federscheibe 8 Spring washer 8 4 11 030301136 Mutter M8 Hex nut M8 4 12 020501006 O Ring 75x5 7 O Ring 75x5 7 2 13 020501002...
Page 65: ...Druckdose vertikal Hex shaft lock cylinder ATH Ref Beschreibung Description X 1 020203071 T St ck G1 8 6 Tee G1 8 6 1 2 020601091 Basis Druckdose Valve base 1 3 020501046 O Ring 9x2 4 O Ring 9x2 4 2 4...
Page 66: ...e horizontal Square shaft lock cylinder ATH Ref Beschreibung Description X 1 020203038 Winkelanschluss G1 8 6 Elbow G1 8 6 1 2 020601091 Basis Druckdose Valve base 1 3 020501046 O Ring 9x2 4 O Ring 9x...
Page 67: ...l valve ATH Ref Beschreibung Description X 1 020203019 Anschluss G1 8 6 Insert fitting G1 8 6 2 2 020601124 Handgriff HANDLE CONTROL VALVE 1 3 05010020442 Ventilstange Valve rod 1 4 020501023 O Ring 8...
Page 68: ...breaker arm 1 8 030301057 Mutter M14 Nut M14 1 9 05010040222 Kolbenstangen Aufnahme Bead breaker arm shaft 1 10 030301058 Mutter M16 Nut M16 1 11 05010040270 Abdr ckarm Bead breaker arm 1 12 03050110...
Page 69: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 69 Zylinder f r Abdr cker Bead breaker cylinder...
Page 70: ...body 1 7 0530107276 Kolben Piston 1 8 020502015 V Dichtung 186x12x9 Y Ring 186x12x9 1 9 020503004 O Ring 180x5 7 O Ring 180x5 7 1 10 0530107270 Kolbenstange Bead cylinder piston 1 11 020502016 V Dich...
Page 71: ...der quick valve assy B ATH Ref Beschreibung Description X 1 020203024 Anschluss 10 G1 8 Fitting 10 G1 8 1 2 020601247 Abdeckung Cover 1 3 020601027 Pad Pad 1 4 020601026 Membrane Bowl 1 5 020601036 Ve...
Page 72: ...inder quick valve assy E ATH Ref Beschreibung Description X 1 020203024 Anschluss 10 G1 8 Fitting 10 G1 8 1 2 020601247 Abdeckung Cover 1 3 020601027 Pad Pad 1 4 020601026 Membrane Bowl 1 5 020601036...
Page 73: ...and technical changes reserved Issue 2019 02 73 Reifenf ller Inflation gun ATH Ref Beschreibung Description X 1 RRF0715 020207001 Reifenf ller Inflation gun 1 2 RSR8000 020208001 Schlauch 8 5 Tube 8...
Page 74: ...it Air maintenance unit ATH Ref Beschreibung Description X 1 020203025 Anschluss 10 G1 4 Fitting 10 G1 4 1 2 020203002 T St ck G1 4 8 G1 4 Tee G1 4 8 G1 4 1 3 020201016 ler Wasserabscheider Oil water...
Page 75: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 75 Hilfsarm Assist arm...
Page 76: ...eibe Flat washer 20 2 22 05030030614 Hauptachse Axis of rotation 1 23 030501004 Beilagscheibe 6 Flat washer 6 3 24 020601093 Abstandsh lse Spacer bush 3 25 05030031408 Dritter Niederhaltearm Supportin...
Page 77: ...nstange Piston rod 1 50 12 020501025 O Ring 90x2 65 O Ring 90x2 65 2 50 13 020501024 O Ring 25x2 65 O Ring 25x2 65 1 50 14 030818006 Gleitlager JH1 B2510 Oil bearing JH1 B2510 1 50 15 05030020184 Vord...
Page 78: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 78 NOTES...
Page 79: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 79...
Page 80: ...Copyright by ATH Heinl GmbH Co KG 2019 All rights reserved Misprint and technical changes reserved Issue 2019 02 80...
