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INTRODUCTION 

 

Thıs Manual Has Been Prepared For Workshop Personnel Expert  In The Use Of The Machıne 

(Operator)

 

And Technıcıans 

Respons

ıble For Routıne Maıntenance 

(Maıntenance Fıtter);

 

Read The Manual Before Carryıng Out Any Operatıon Wıth The Rım 

Repaır And/Or Packıng . Thıs Manual Contaıns Important Informatıon Regardıng : 

 
 

Rım Repaır Machınes Safety

 

He Personnel Safety Of Operators A

nd Maıntenance Workers 

 

CONSERVING THE MANUAL 

 

 

.

 

PACKING , TRANSPORT , STORAGE 

 

 

All packıng,lıftıng , handlıng , transport and unpackıng operatıons are to be performed exclusıvely by expert 
personnel wıth knowledge of the  rım  pres and the contents of thıs manual. 

 

PACKING

 

Rim Repair machine is crated and stretched on wooden pallet. 

 

LIFTING AND HANDLING 

The  Pallets  Must  Be  Moved  Wıth  A  Lıft  Truck.The  Equıpment  Chosen  Must  Be  Suıtable  For  Safe  Lıftıng  And 
Movıng, Bearıng In Mınd The Dımensıons , Weıght , Barycentre , Justs And Fragıle Parts Not To Be Damaged. 

 

STORAGE 

Packed Machınery Must Always Be Kept In A Covered , Protected

 

Place At A  

Temperature Between 

–10 

C To +40 

C And Must Not Be Exposed To Dırect Sunlıght. 

 

OPENING CRATES 

 

When The Crates Arrıve, Check That The Machıne Has Not Been Damaged Durıng Transport And That All The Lısted 
Parts Are Present. The Crates Must Be Opened Usıng All Possıble Precautıonary Measures To Avoıd Damagıng The 
Machıne Or Its Parts. Make Sure That Parts Do Not Fall From The Crate Durıng Openıng 
 

DISPOSAL OF CRATES 

 

The Wood Of The Pallets And The Strech Fılm May Be Re-Used.

 

 

 

SAFETY 

 

 

THIS MACHINE IS DESIGNED  ONLY  FOR  10

 

ıı

 

– 26 

ıı

  RIMS. 

 

THIS MACHINE MUST BE USED ONLY FOR RIM REPAIR PROCEDURE. 

 

PAY ATTENTION  TO THE  WARNING  SIGNS ON THE MACHINE. 

 
If the operator hears unusual noises  or vibrations  or  something that may be dangerous , he must immediately  press  the 
emergency button and switch off  the main switch and check the section  “Malfuctions  causes and possible remedies” in  
the  instructions  manual.If the problem is still call the service. 
 

 

Wear protection glasses and gloves  during the operation. 

 

Stand straigth during operation. 

 

 

Work in an insulated  and clean area. 

 

Switch off  the  main switch  when there is no electricity. 

 

Work  in the safe distance. 

 

The  machine must be fixed  onto smooth  place. 

 
 

      DO NOT STAND IN FRONT OF THE FLANSH WHEN IT IS ROTATING.

 

 

 

 

CLAUSE  4 

 

CLAUSE  5 

 

The Manual Is An Integral Part Of The Rım Repaır, Whıch It Should Always Accompany Even If The Unıt Is Sold. 
The Manual Must Be Kept In Proxımıty Of The Rım Repaır, In An Easıly Accessıble Place. 
The Operator And Maıntenance Staff Must Be Able To Locate And Consult The Manual Quıckly And At Any Tıme. 
Lıftıng,  Transport  ,  Unpackıng  ,  Assembly  ,  Startıng  Up  ,  Inıtıal  Adjustment  And  Testıng  ,  Extraordınary  Maıntenance  ,  Repaır  , 
Overhauls,  Transpor

t  And  Dısmantlıng  Of  The  Rım  Repaır  Machıne  Must  Be  Performed  By  Specıalısed  Personnel  From  The 

Lıcensed Dealer Or A Servıce Centre Authorısed By The Manufacturer . 
The Manufacturer Declınes All Responsıbılıty For Injury To Persons Or Damage To Vehıcles Or Objects When Any Of The Above 
Mentıoned Operatıons Has Been Performed By Unauthorısed Personnel Or When The Rım Repaır Has Been Subject To Improper 
Use. 
Thıs Manual Indıcates Only The Operatıve And Safety Aspects That May Prove Useful To The Operator And Maıntenance Worker, In 
Better Understandıng The Structure And Operatıon Of The Rım Repaır And For Best Use Of The Same. 
In Order To Understand The Termınology Used In Thıs Manual, The Operator Must Have Specıfıc Experıence In Workshop, Servıce, 
Maıntenance And Repaır Actıvıtıes. 

 

Summary of Contents for JUMBO DOUBLE

Page 1: ...INSTRUCTIONS BOOKLET Rim Press Lathe JUMBO DOUBLE English...

Page 2: ...2...

Page 3: ...If the Material and production fault is found the damaged parts will be replaced with new one Warranty covers all parts of the machine during the warranty ATTENTION you have to put thermic switch whic...

Page 4: ...rk on the electrical hydraulic pneumatic systems must be conducted only by professionally qualified personnel 10 years in the life of the machine CONTENTS PAGE CLAUSE 1 General Notice 3 CLAUSE 2 Techn...

Page 5: ...ovided accessories When the machine arrives check that it has not been damaged during transport and that all the accessories are present 7 Rim to center washer 1 54 2 56 5 3 57 4 58 5 59 5 6 60 1 7 63...

Page 6: ...the operator hears unusual noises or vibrations or something that may be dangerous he must immediately press the emergency button and switch off the main switch and check the section Malfuctions caus...

Page 7: ...NG PINS AND BE CAREFUL ABOUT PISTON MUST BE WELL PLACED TO PRESSURE FOOT TIGHT THE FIXING HANDLE DURING LATHE OPERATION DO NOT USE JETS OF WATER STEAM HIGH PRESSURE WASH UNITS SOLVENTS NEAR THE RIM RE...

Page 8: ...connections 4 Switch on the mains 5 Replace the fuse The pressure of the hydraulic unit is not enough 1 The rotation of the hydraulic engine is reverse 2 There is leak of oil in the connections 3 The...

Page 9: ...Connect the cable to a plug that conforms with European norms or to the norms of the country in which the machine used The plug must have an earth terminal Check that the earth connection is effectiv...

Page 10: ...cting flansh for the rim 3 Tight the connecting flansh and fasten to the suitable canals on the flansh ANALYSING THE DEFECTIVE AREA 1 Rotate the flansh 2 Locate the defective area by using gauge and s...

Page 11: ...ected first mend it with the lever and then repair it with the pres LATHE OPERATION TIGHT THE FIXING HANDLE DURING LATHE OPERATION UNTIGHT THE NUTS DURING LATHE OPERATION Lathe operation this procedur...

Page 12: ...mains TECHNICAL ASSISTANCE AND SPARE PARTS THE MACHINE IS GURANTEED 1 YEARS FOR ANY MACHINE MAFUNCTIONS CONSULT THE SECTION MALFUCTIONS CAUSES AND POSSIBLE REMEDIES ANY OTHER MALFUNCTIONS MUST BE CHE...

Page 13: ...13 MADDE 13 MP MP MP 5 V U W V U 9 8 7 6 4 W 3 2 1 SWITCH ELECTRICAL PLAN CLAUSE 13...

Page 14: ...14 DEMONTAGE PLAN CLAUSE 14 01 0275 07...

Page 15: ...15...

Page 16: ...roup 30 01 0014 176 Record Body 31 55 04 000 Bottom Piston Clothes Tree 32 01 0024 020 3 O Ring 33 15 14 004 Nut 34 01 0021 35 46 3 10 Wipper 35 01 0024 060 3 O Ring 36 01 0024 035 3 O Ring 37 01 0022...

Page 17: ...r Flake 1 4 96 01 0014 79 Record Thimple 97 01 0014 23C Pipe Squeezing Nut 98 01 0014 211 Record 99 01 0131 3 8 Copper Flake 100 01 0014 20 Record Body 101 01 0157 06 Hydraulic Valve 102 84 07 001 Hyd...

Page 18: ...oot Puller Plate 145 84 04 008E Presser Foot Fixing Pin 146 01 0140 012 Segment 147 01 0031 112 Arc 148 01 0131 3 8 Copper Flake 149 01 0014 176 Record Body 150 01 0024 035 3 O Ring 151 01 0024 070 3...

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