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Operating and Safety Instructions

 

 

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Summary of Contents for ZETA-02 A

Page 1: ...1 Operating and Safety Instructions ZETA 02 A AUTOMATIC DOUBLE GLAZING BEAD SAW User s Manual ...

Page 2: ... manual The technical drawings and details contained in this manual constitute a guide for the operator 1 2 DISTRIBUTOR ATech Machine Inc 10752 A Tucker Street Beltsville MD 20705 USA Phone 1 301 595 1816 Fax 1 301 560 6627 Website www ATechMachinery com E mail info ATechMachinery com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above m...

Page 3: ...on 3 2 Accident prevention 3 3 General safety information 4 Transport of the Machine 5 Installation of the Machine 5 1 Preperation 5 2 Electric connection 6 Machine Safety Information 7 Operation 7 1 Cutting operation 7 2 Use of the KA 200 Easy measuring apparatus 8 Maintenance Service and Repair 8 1 Starting to Work 8 2 Air Pressure Adjustments 8 3 Changing the cutter group 8 4 Maintenance at the...

Page 4: ... details contained in this manual constitute a guide for the operator 2 MACHINE S DESCRIPTION AND PURPOSE OF USE 2 1 MACHINE S DESCRIPTION Cutting of PVC double glazing beads at 45 angle Clamping system is pneumatic while cutting is automatic Cutting speed is adjustable After finishing the cutting operation the saw blades return to their original position automatically The machine has been designe...

Page 5: ...5 Operating and Safety Instructions FIGURE 1 2 3 DIMENSIONS 110 cm 105 cm 46 cm 200 cm ...

Page 6: ...6 Operating and Safety Instructions FIGURE 2 2 4 GENERAL VIEWS ...

Page 7: ...7 Operating and Safety Instructions FIGURE 3 FIGURE 4 ...

Page 8: ...GER WARNING warns you against specific dangers and you have definitely to read them Negligence may cause damage to the equipment and bodily injury Read the user s manual carefully before using the machine or carrying out maintenance works 3 2 ACCIDENT PREVENTION 3 2 1 Our machines are manufactured in accordance with UL CSA and CE Safety Directives 3 2 2 It is the task of the employer to warn his s...

Page 9: ...FORMATION 3 3 1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it Special care has to be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damaged during operation don t touch and unplug it Never use damaged power cables 3 3 3 Don t overload machines for drilling and cutting Your machine will operate more safely with...

Page 10: ...rips free of any oil and grease 3 3 13 Unplug first before conducting and maintenance works 3 3 14 Ensure that any keys or adjustment tools have been removed before operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starti...

Page 11: ... be even solid enough to bear the weight of the machine 5 1 2 The machine should be located approx 50 cm away from the back wall 5 1 3 As a conveyor will be installed to its lateral surface you should leave a distance equal to the conveyor length 5 2 ELECTRIC CONNECTION 5 2 1 The three phase electric cable socket has to be in accordance with the socket on the machine 5 2 2 The operating voltage is...

Page 12: ...er unplugging the machine and disconnecting the air supply first 6 4 Ensure that the machine has been cleaned tested and maintained before starting to operate 6 5 Check the safety devices power cable and moving parts regularly Don t operate the machine before having replaced defective safety devices or faulty parts 6 6 Never replace the milling cutters before unplugging first 6 7 Keep foreign mate...

Page 13: ...itch to 1 FIGURE 4 No 18 7 1 8 Place the profile on the lath mould Adjust the cutting length of the bead using the measuring tape and bead support plate FIGURE 2 No 6 7 1 9 Start the electrical motor by pressing the motor start button FIGURE4 NO 19 7 1 10 Begin the cutting operation by pressing the cutting start button The machine automatically performs cutting operation and returns back to its st...

Page 14: ...on 7 2 4 You may repeat the above described operation for the part Support 2 as well to use it for the second reference measurement 8 MAINTENANCE SERVICE AND REPAIR 8 1 STARTING TO WORK 8 1 1 Ensure that the machine table and all kind of parts are clean and dry Degrease and dry the machine table Especially ensure that the holding grips and handles are clean and dry 8 1 2 Clean all surfaces of the ...

Page 15: ...ng the adjustment button in counter clockwise direction decreases the pressure 8 2 4 Once you read 6 8 Bar on the manometer push the adjustment button of the conditioner down and lock it in that position 8 2 5 To make up the lessen oil level in the oil tank take out the oil depot by turning And re fasten the oil depot after make up 8 2 6 The manufacturer recommends to use the following oils with t...

Page 16: ...16 Operating and Safety Instructions ...

Page 17: ...sed liquids during drilling operations dry the machine with a dry cloth after the operation is finished 8 4 4 If the machine will not be used for a long time lubricate the unpainted sections of the machine as protection against corrosion 8 4 5 Avoid damage to the paint when cleaning the machine 8 4 6 Apply protective machine oil onto both surfaces of the milling cutters as protection against corro...

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