ATD Tools ATD-3130 Operating Manual Download Page 9

9

WELDER SPECIFICATIONS

DESCRIPTION

Your new MIG (GMAW)

core (FCAW)

wire feed welder is designed for mainte-
nance and sheet metal fabrication. The
welder consists of a single-phase power
transformer, stabilizer,

r, and a

unique built-in control/feeder.
Now you can weld sheet metal from 24
gauge up to 3/16 inch thick with a single
pass. You can weld thicker steel with bevel-
ing and multiple pass techniques. Table 1
lists your MIG welder

Table 1.

Welder

Primary (input) Volts

120V A C

Primary (input) Amps

13

e

l

g

n

i

S

e

s

a

h

P
Frequency

60 Hz

Secondary (output) volts

21

CSA rated output amps

60

Open Circuit Volts (Max.)

30V DC

Duty Cycle Rating

40%

WELDER OPERATING

CHARACTERISTICS

DUTY CYCLE

The duty cycle rating of a welder
how long the operator can weld and how
long the welder must be rested and cooled.
Duty cycle is expressed as a percentage of
10 minutes and represents the maximum
welding time allowed. The balance of the
10-minute cycle is required for cooling. Your
new welder has a duty cycle rating of 40% at
the rated output. This means that you can
weld for four (4) minutes out of 10 with the
remaining six (6) minutes required for cool-
ing. (See Table 2).

Table 2.

Duty Cycle Ratings

Duty

Maximum

Required

Cycle

Welding

Resting

Rating

Time

Time

20%

2 minutes

8 minutes

40%

4 minutes

6 minutes

60%

6 minutes

4 minutes

80%

8 minutes

2 minutes

100%

10 minutes

0 minutes

INTERNAL THERMAL PROTECTION

CAUTION

Do not constantly exceed the duty cycle or
damage to the welder can result. If you
exceed the duty cycle of the welder, an inter-
nal thermal protector will open, shutting
all welder functions except the cooling fan. If
this happens, DO NOT SHUT OFF THE
WELDER. Leave the welder turned on with
the fan running. After cooling, the thermal
protector will automatically reset and the
welder

will

function

normally

again.

However you should wait at least ten min-
utes after the thermal protector opens
before resuming welding. You must do this
even if the thermal protector resets itself
before the ten minutes is up or you may
experience less than

duty cycle

performance.

If you

that the welder will not weld for

two minutes without stopping, reduce the
wire speed slightly and tune in the welder at
the lowest wire speed setting that still pro-
duces a smooth arc. Welding with the wire
speed set too high causes excessive current
draw and shortens the duty cycle.

This MIG welder, equipped with gas, is capable
of welding with .023” (0.6mm) and .030” (0.8mm)
solid steel wire using DC reverse polarity, and with
.030” (0.8mm)and .035” (0.9mm) self shielded

diameter solid steel wire .035” (0.9mm) using DC 
reverse polarity may also be used. Welding with 

larger than .035” (0.9mm) is not recommended.

Summary of Contents for ATD-3130

Page 1: ...May 01 2013...

Page 2: ...2 SPECIFICATIONS ATD 3130...

Page 3: ...ng Gas 12 Install the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 13 Install the Welding Wire 14 Set the Wire Drive Tension 16 Installing Aluminium Wire 16 Change Polarity 16...

Page 4: ...service this welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note t The following safety alert sy...

Page 5: ...alter power cord or power cord plug in any way t Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken or missing t Do not allow the welder...

Page 6: ...ag and hot metal parts that can start burn skin and damage eyes t Do not wear gloves or other clothing that contains oil grease or other substances t Do not wear hair prepara tions t Do not weld in an...

Page 7: ...t weld or cut in areas that are near chlorinated solvents Vapors from chlori nated hydrocarbons such as trichloroethylene and perchloroethylene can be decomposed by the heat of an electric arc or its...

Page 8: ...pointer does not move off the stop pin when pressurized or fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemi...

Page 9: ...ng Time Time 20 2 minutes 8 minutes 40 4 minutes 6 minutes 60 6 minutes 4 minutes 80 8 minutes 2 minutes 100 10 minutes 0 minutes INTERNAL THERMAL PROTECTION CAUTION Do not constantly exceed the duty...

Page 10: ...ece completes the welding current circuit You must attach the ground clamp to the metal you are welding If the ground clamp is not connected to the metal work piece you intend to weld the welder will...

Page 11: ...ecting an extension cord appropriate for use with your s welder Select a properly grounded extension cord that will mate directly with the power source recep tacle and the welder power cord without th...

Page 12: ...ding gas cre ates a protective pocket around the weld pud dlewhichkeepsimpuritiesintheairfromcon taminatingtheweld Inadequateshieldingwill result in porous brittle welds Although there are many gasses...

Page 13: ...keeping the cylinder valve between you and the regulator Never aim the open cylinder valve port at yourself or bystanders Failure to comply with this warning could result in serious personal injury N...

Page 14: ...ch 0 6 030 inch 0 8 035 inch 0 8 Table 4 Drive Roller Sizing 6 Find the side of the drive roller that is stamped with the same wire diameter as that of the wire being installed see Figure 6 Push the d...

Page 15: ...en push it across the drive roller and into the gun assembly about six inches CAUTION Make certain that the welding wire is actual ly going into the gun liner Be very sure it has not somehow been acci...

Page 16: ...nd no readjustment of the drive tension adjustment knob will be neces sary unless the diameter or type of wire is changed INSTALLING ALUMINIUM WIRE Install aluminium wire the same as steel wire but wi...

Page 17: ...electrical current to the welder ALWAYS turn the power switch to the OFF position and unplug the welder before per forming any maintenance VOLTAGE SELECTOR The voltage selector controls the welding he...

Page 18: ...n inert shielding gas is used to protect the weld puddle from con tamination and enhance the welding capa bilities of the electrical arc Whether you have welded before or not it is important that you...

Page 19: ...welder to concentrate on welding technique If the nozzle is held the work piece the distance between the nozzle and the work piece should be kept constant and should not exceed 1 4 inch or the arc ma...

Page 20: ...familiar with your new welder and better at laying some simple weld beads you can begin to try some dif ferent weld bead types There are two basic types of weld beads the stringer bead and the weave b...

Page 21: ...re 18 is the most welding position because gravity is pulling at the weld puddle trying to make it drip the work piece Angle A see HOLDING THE GUN p 18 should be maintained at 60 degrees the same as i...

Page 22: ...onal preference 1 The BURN THROUGH METHOD welds two overlapped pieces of metal together by burning through the top piece and into the bottom piece With the burn through method larger wire diameters te...

Page 23: ...ervice providing that a few very simple steps are taken to properly maintain it 1 Keep the wire drive compartment lid closed at all times unless the wire needs to be changed or the drive tension needs...

Page 24: ...n shorted a nozzle will steal welding current from the wire whenever it contacts the grounded work piece This causes erratic welds and reduced penetration In addition a shorted nozzle overheats the en...

Page 25: ...eaded end of the gun liner brass fitting 15 Firmly hold the brass fitting on the end of the gun liner with a wrench and rotate Gas Valve clockwise to screw it onto fit ting Note Rotate Gas Valve Do no...

Page 26: ...as a guide to help resolve some of the more common problems that could be encountered Table 5 is a troubleshooting table provided to help you determine a possible remedy when you are having a problem...

Page 27: ...ner stretched or is too long 3 Wrong size contact tip 4 Contact tip is clogged or dam aged 5 Wire feed speed is too slow Bad connection from cable to clamp Slag building inside nozzle or noz zle is sh...

Page 28: ...28 WIRE FEED WELDER WIRING DIAGRAM...

Page 29: ...0 T R P 9 1 1 S L E B A L W L E N A P R E P P U 1 8 1 0 0 0 5 0 T R P 0 2 1 8 3 B O N K H C T I W S K C A L B 0 7 2 0 0 6 4 0 T R P 1 2 1 A 7 1 H C T I W S 5 6 1 5 0 2 2 2 T R P 2 2 1 L A 5 2 X 0 4 E...

Page 30: ...30...

Page 31: ...1 5 0 0 3 2 T R P 7 0 1 E L Z Z O N S A G H C R O T 7 4 1 5 0 0 3 2 T R P 8 0 1 8 0 X 3 6 T C A T N O C N O T S A F 0 1 0 0 0 2 1 2 T R P 9 0 1 G N I R P S T C A T N O C H C R O T 2 3 0 0 0 8 3 3 T R...

Page 32: ...32...

Page 33: ...33 SUGGESTED SETTINGS...

Page 34: ...34 NOTES...

Page 35: ...35...

Page 36: ......

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