ATD Tools ATD-3130 Operating Manual Download Page 12

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pushing upwards. (Alignment of the sec-
ond tab is made easier by applying pres-
sure to the point shown below.)

3. Once the handle tabs are properly seat-

ed in the   face shield slots, install the
handle cover by

pushing it into the

recessed area on the face shield.

4. Install the dark glass by sliding it into

place behind the glass retaining tabs.

Note:

if your face shield was supplied with a

3” x 3.8” dark glass you may choose to
remove the extra material from the face
shield to allow a larger

of vision when

welding. To remove the extra material,
remove the glass from the face shield and
carefully cut the material out of the face
shield with a utility knife.
5. Once protective dark glass has been

installed into face shield, secure it in
place with the retaining clips. Align the
holes on each of the retaining clips with
the pins on the retaining tabs and
press into place.

INSTALLING THE HANDLE

1. Insert the tabs of the welder handle into

the slots provided on the top of the welder.

2. Insert a large

head screw (included

in the accessories bag) into each hole on
the top of the welder handle.

3. With a

tip screwdriver, securely tight-

en both screws. (see Figure 3)

SELECTING SHIELDING GAS

The shielding gas plays an extremely impor-
tant role in the MIG welding process. It is crit-
ical that the molten weld puddle be shielded
from the atmosphere. The shielding gas cre-
ates a protective pocket around the weld pud-
dle which keeps impurities in the air from con-
taminating the weld. Inadequate shielding will
result in porous, brittle welds.

Although there are many gasses and gas mix-
tures available for MIG welding, the following
recommendations are based on the electrical
output characteristics and metal thickness
capabilities of this s

MIG welder.

Gas Selection For Steel Welding With
Steel Wire

For either mild or low carbon (High Strength
Structural) steel, use a gas mixture of 75%
Argon and 25% Carbon Dioxide. DO NOT
USE Argon gas concentrations higher than
75% on steel. The result will be extremely poor
penetration, porosity, and brittleness of weld.

This gas mixture helps to prevent burn
through and distortion on very thin steel yet
provides good penetration on thicker steel. Its
ability to minimize spatter results in clean,
smooth weld appearances. In addition, it pro-
vides good puddle control when welding ver-
tically or overhead.

Gas Selection For Stainless Steel Welding

Thebestshieldinggasforstainlesssteelweldingis
a mixture of 90% Helium, 7.5% Argon, and 2.5%
Carbon Dioxide. However, the 100% Argon, can
also be used, but an increase in the area being
heated by the arc will be experienced causing
slightly greater distortion of the base metal.

Gas Selection For Steel Welding With
Silicon Bronze Wire

Use only pure Argon when welding steel with
Silicon-Bronze wire.

Figure 2.

Face Shield Assembly

Face Shield

Handle

Handle

Cover

Retaining

Tabs

Retaining

Clip

Retaining

Clip

Dark

Glass

Extra

Material

Figure 3.

Handle Installation

Summary of Contents for ATD-3130

Page 1: ...May 01 2013...

Page 2: ...2 SPECIFICATIONS ATD 3130...

Page 3: ...ng Gas 12 Install the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 13 Install the Welding Wire 14 Set the Wire Drive Tension 16 Installing Aluminium Wire 16 Change Polarity 16...

Page 4: ...service this welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note t The following safety alert sy...

Page 5: ...alter power cord or power cord plug in any way t Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken or missing t Do not allow the welder...

Page 6: ...ag and hot metal parts that can start burn skin and damage eyes t Do not wear gloves or other clothing that contains oil grease or other substances t Do not wear hair prepara tions t Do not weld in an...

Page 7: ...t weld or cut in areas that are near chlorinated solvents Vapors from chlori nated hydrocarbons such as trichloroethylene and perchloroethylene can be decomposed by the heat of an electric arc or its...

Page 8: ...pointer does not move off the stop pin when pressurized or fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemi...

Page 9: ...ng Time Time 20 2 minutes 8 minutes 40 4 minutes 6 minutes 60 6 minutes 4 minutes 80 8 minutes 2 minutes 100 10 minutes 0 minutes INTERNAL THERMAL PROTECTION CAUTION Do not constantly exceed the duty...

Page 10: ...ece completes the welding current circuit You must attach the ground clamp to the metal you are welding If the ground clamp is not connected to the metal work piece you intend to weld the welder will...

Page 11: ...ecting an extension cord appropriate for use with your s welder Select a properly grounded extension cord that will mate directly with the power source recep tacle and the welder power cord without th...

Page 12: ...ding gas cre ates a protective pocket around the weld pud dlewhichkeepsimpuritiesintheairfromcon taminatingtheweld Inadequateshieldingwill result in porous brittle welds Although there are many gasses...

Page 13: ...keeping the cylinder valve between you and the regulator Never aim the open cylinder valve port at yourself or bystanders Failure to comply with this warning could result in serious personal injury N...

Page 14: ...ch 0 6 030 inch 0 8 035 inch 0 8 Table 4 Drive Roller Sizing 6 Find the side of the drive roller that is stamped with the same wire diameter as that of the wire being installed see Figure 6 Push the d...

Page 15: ...en push it across the drive roller and into the gun assembly about six inches CAUTION Make certain that the welding wire is actual ly going into the gun liner Be very sure it has not somehow been acci...

Page 16: ...nd no readjustment of the drive tension adjustment knob will be neces sary unless the diameter or type of wire is changed INSTALLING ALUMINIUM WIRE Install aluminium wire the same as steel wire but wi...

Page 17: ...electrical current to the welder ALWAYS turn the power switch to the OFF position and unplug the welder before per forming any maintenance VOLTAGE SELECTOR The voltage selector controls the welding he...

Page 18: ...n inert shielding gas is used to protect the weld puddle from con tamination and enhance the welding capa bilities of the electrical arc Whether you have welded before or not it is important that you...

Page 19: ...welder to concentrate on welding technique If the nozzle is held the work piece the distance between the nozzle and the work piece should be kept constant and should not exceed 1 4 inch or the arc ma...

Page 20: ...familiar with your new welder and better at laying some simple weld beads you can begin to try some dif ferent weld bead types There are two basic types of weld beads the stringer bead and the weave b...

Page 21: ...re 18 is the most welding position because gravity is pulling at the weld puddle trying to make it drip the work piece Angle A see HOLDING THE GUN p 18 should be maintained at 60 degrees the same as i...

Page 22: ...onal preference 1 The BURN THROUGH METHOD welds two overlapped pieces of metal together by burning through the top piece and into the bottom piece With the burn through method larger wire diameters te...

Page 23: ...ervice providing that a few very simple steps are taken to properly maintain it 1 Keep the wire drive compartment lid closed at all times unless the wire needs to be changed or the drive tension needs...

Page 24: ...n shorted a nozzle will steal welding current from the wire whenever it contacts the grounded work piece This causes erratic welds and reduced penetration In addition a shorted nozzle overheats the en...

Page 25: ...eaded end of the gun liner brass fitting 15 Firmly hold the brass fitting on the end of the gun liner with a wrench and rotate Gas Valve clockwise to screw it onto fit ting Note Rotate Gas Valve Do no...

Page 26: ...as a guide to help resolve some of the more common problems that could be encountered Table 5 is a troubleshooting table provided to help you determine a possible remedy when you are having a problem...

Page 27: ...ner stretched or is too long 3 Wrong size contact tip 4 Contact tip is clogged or dam aged 5 Wire feed speed is too slow Bad connection from cable to clamp Slag building inside nozzle or noz zle is sh...

Page 28: ...28 WIRE FEED WELDER WIRING DIAGRAM...

Page 29: ...0 T R P 9 1 1 S L E B A L W L E N A P R E P P U 1 8 1 0 0 0 5 0 T R P 0 2 1 8 3 B O N K H C T I W S K C A L B 0 7 2 0 0 6 4 0 T R P 1 2 1 A 7 1 H C T I W S 5 6 1 5 0 2 2 2 T R P 2 2 1 L A 5 2 X 0 4 E...

Page 30: ...30...

Page 31: ...1 5 0 0 3 2 T R P 7 0 1 E L Z Z O N S A G H C R O T 7 4 1 5 0 0 3 2 T R P 8 0 1 8 0 X 3 6 T C A T N O C N O T S A F 0 1 0 0 0 2 1 2 T R P 9 0 1 G N I R P S T C A T N O C H C R O T 2 3 0 0 0 8 3 3 T R...

Page 32: ...32...

Page 33: ...33 SUGGESTED SETTINGS...

Page 34: ...34 NOTES...

Page 35: ...35...

Page 36: ......

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