ATD Tools ATD-3130 Operating Manual Download Page 19

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2. Angle B (Figure 11) can be varied for two

reasons: to improve the ability to see the
arc in relation to the weld puddle and to
direct the force of the arc.

The force of the welding arc follows a
straight line out of the end of the nozzle.
If angle B is changed, so will the direction of
arc force and the point at which penetration
will be concentrated.

On a butt weld joint, the only reason to vary
angle B from perpendicular (straight up) to
the work piece would be to improve visibili-
ty of the weld puddle. In this case, angle B
can be varied anywhere from zero to 45
degrees with 30 degrees working about the
best.

On a

weld joint, the nozzle is generally

positioned in such a manner so as to split
the angle between the horizontal and verti-
cal members of the weld joint. In most
cases, a

weld will be 45 degrees.

DISTANCE FROM THE WORK PIECE

The end of the welding gun is designed with
the contact tip recessed from the end of the
nozzle and the nozzle electrically insulated
from the rest of the gun. This permits the
operator to actually rest the nozzle on the

work piece and drag it along while welding.
This can be very helpful to beginning
welders to steady the gun, allowing the
welder to concentrate on welding technique.
If the nozzle is held

the work piece, the

distance between the nozzle and the work
piece should be kept constant and should
not exceed 1/4 inch or the arc may begin
sputtering, signaling a loss in welding per-
formance.

WELDING TECHNIQUES

WARNING

EXPOSURE TO A WELDING ARC IS
EXTREMELY HARMFUL TO THE EYES AND
SKIN!

Prolonged exposure to the welding

arc can cause blindness and burns. Never
strike an arc or begin welding until you are
adequately protected. Wear

ameproof

welding gloves, a heavy long sleeved shirt,

trousers, high topped shoes and a

welding helmet.

WARNING

ELECTRIC SHOCK CAN KILL!

To prevent

ELECTRIC SHOCK, do not perform any weld-
ing while standing, kneeling, or lying direct-
ly on the grounded work.

MOVING THE GUN

Gun travel refers to the movement of the
gun along the weld joint and is broken into
two elements: direction and speed. A solid
weld bead requires that the welding gun be
moved steadily and at the right speed along
the weld joint. Moving the gun too fast, too
slow, or erratically will prevent proper fusion
or create a lumpy, uneven bead.

1. TRAVEL DIRECTION

is the direction the

gun is moved along the weld joint in rela-
tion to the weld puddle. The gun is either
PUSHED (see Figure 12) into the weld
puddle or PULLED away from the weld
puddle.

Angle A

Angle B

Figure 10.

Gun Position, Angle A

Figure 11.

Gun Position, Angle B

Summary of Contents for ATD-3130

Page 1: ...May 01 2013...

Page 2: ...2 SPECIFICATIONS ATD 3130...

Page 3: ...ng Gas 12 Install the Shielding Gas 13 Check the Gas Flow 13 Align and Set the Drive Roller 13 Install the Welding Wire 14 Set the Wire Drive Tension 16 Installing Aluminium Wire 16 Change Polarity 16...

Page 4: ...service this welder Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note t The following safety alert sy...

Page 5: ...alter power cord or power cord plug in any way t Do not attempt to plug the welder into the power source if the ground prong on power cord plug is bent over broken or missing t Do not allow the welder...

Page 6: ...ag and hot metal parts that can start burn skin and damage eyes t Do not wear gloves or other clothing that contains oil grease or other substances t Do not wear hair prepara tions t Do not weld in an...

Page 7: ...t weld or cut in areas that are near chlorinated solvents Vapors from chlori nated hydrocarbons such as trichloroethylene and perchloroethylene can be decomposed by the heat of an electric arc or its...

Page 8: ...pointer does not move off the stop pin when pressurized or fails to return to the stop pin after pressure is released WARNING This product contains chemicals including lead or otherwise produces chemi...

Page 9: ...ng Time Time 20 2 minutes 8 minutes 40 4 minutes 6 minutes 60 6 minutes 4 minutes 80 8 minutes 2 minutes 100 10 minutes 0 minutes INTERNAL THERMAL PROTECTION CAUTION Do not constantly exceed the duty...

Page 10: ...ece completes the welding current circuit You must attach the ground clamp to the metal you are welding If the ground clamp is not connected to the metal work piece you intend to weld the welder will...

Page 11: ...ecting an extension cord appropriate for use with your s welder Select a properly grounded extension cord that will mate directly with the power source recep tacle and the welder power cord without th...

Page 12: ...ding gas cre ates a protective pocket around the weld pud dlewhichkeepsimpuritiesintheairfromcon taminatingtheweld Inadequateshieldingwill result in porous brittle welds Although there are many gasses...

Page 13: ...keeping the cylinder valve between you and the regulator Never aim the open cylinder valve port at yourself or bystanders Failure to comply with this warning could result in serious personal injury N...

Page 14: ...ch 0 6 030 inch 0 8 035 inch 0 8 Table 4 Drive Roller Sizing 6 Find the side of the drive roller that is stamped with the same wire diameter as that of the wire being installed see Figure 6 Push the d...

Page 15: ...en push it across the drive roller and into the gun assembly about six inches CAUTION Make certain that the welding wire is actual ly going into the gun liner Be very sure it has not somehow been acci...

Page 16: ...nd no readjustment of the drive tension adjustment knob will be neces sary unless the diameter or type of wire is changed INSTALLING ALUMINIUM WIRE Install aluminium wire the same as steel wire but wi...

Page 17: ...electrical current to the welder ALWAYS turn the power switch to the OFF position and unplug the welder before per forming any maintenance VOLTAGE SELECTOR The voltage selector controls the welding he...

Page 18: ...n inert shielding gas is used to protect the weld puddle from con tamination and enhance the welding capa bilities of the electrical arc Whether you have welded before or not it is important that you...

Page 19: ...welder to concentrate on welding technique If the nozzle is held the work piece the distance between the nozzle and the work piece should be kept constant and should not exceed 1 4 inch or the arc ma...

Page 20: ...familiar with your new welder and better at laying some simple weld beads you can begin to try some dif ferent weld bead types There are two basic types of weld beads the stringer bead and the weave b...

Page 21: ...re 18 is the most welding position because gravity is pulling at the weld puddle trying to make it drip the work piece Angle A see HOLDING THE GUN p 18 should be maintained at 60 degrees the same as i...

Page 22: ...onal preference 1 The BURN THROUGH METHOD welds two overlapped pieces of metal together by burning through the top piece and into the bottom piece With the burn through method larger wire diameters te...

Page 23: ...ervice providing that a few very simple steps are taken to properly maintain it 1 Keep the wire drive compartment lid closed at all times unless the wire needs to be changed or the drive tension needs...

Page 24: ...n shorted a nozzle will steal welding current from the wire whenever it contacts the grounded work piece This causes erratic welds and reduced penetration In addition a shorted nozzle overheats the en...

Page 25: ...eaded end of the gun liner brass fitting 15 Firmly hold the brass fitting on the end of the gun liner with a wrench and rotate Gas Valve clockwise to screw it onto fit ting Note Rotate Gas Valve Do no...

Page 26: ...as a guide to help resolve some of the more common problems that could be encountered Table 5 is a troubleshooting table provided to help you determine a possible remedy when you are having a problem...

Page 27: ...ner stretched or is too long 3 Wrong size contact tip 4 Contact tip is clogged or dam aged 5 Wire feed speed is too slow Bad connection from cable to clamp Slag building inside nozzle or noz zle is sh...

Page 28: ...28 WIRE FEED WELDER WIRING DIAGRAM...

Page 29: ...0 T R P 9 1 1 S L E B A L W L E N A P R E P P U 1 8 1 0 0 0 5 0 T R P 0 2 1 8 3 B O N K H C T I W S K C A L B 0 7 2 0 0 6 4 0 T R P 1 2 1 A 7 1 H C T I W S 5 6 1 5 0 2 2 2 T R P 2 2 1 L A 5 2 X 0 4 E...

Page 30: ...30...

Page 31: ...1 5 0 0 3 2 T R P 7 0 1 E L Z Z O N S A G H C R O T 7 4 1 5 0 0 3 2 T R P 8 0 1 8 0 X 3 6 T C A T N O C N O T S A F 0 1 0 0 0 2 1 2 T R P 9 0 1 G N I R P S T C A T N O C H C R O T 2 3 0 0 0 8 3 3 T R...

Page 32: ...32...

Page 33: ...33 SUGGESTED SETTINGS...

Page 34: ...34 NOTES...

Page 35: ...35...

Page 36: ......

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