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Asycube Largo A5

Operating Manual

Document

Asyril_ACUBE-LA5-01_Operating_Manual_E

Version

v1.22

Date

15.10.2015

Articles

ACUBE-LA5-01

Summary of Contents for ACUBE-LA5

Page 1: ...Asycube Largo A5 Operating Manual Document Asyril_ACUBE LA5 01_Operating_Manual_E Version v1 22 Date 15 10 2015 Articles ACUBE LA5 01 ...

Page 2: ...MANCE 14 2 3 Picking surface 14 2 3 1 Displacement of the parts 14 2 3 2 ELECTRICAL INTERFACES 16 2 4 Overview 16 2 4 1 Power connection 17 2 4 2 Communication 18 2 4 3 Backlight Synchronization 18 2 4 4 Digital input 1 and 2 19 2 4 5 Digital output for hoppers 1 and 2 19 2 4 6 MECHANICAL INTERFACES 20 2 5 Attachment of the Asycube 20 2 5 1 ACCESSORIES AND OPTIONAL MODULES 21 2 6 Additional platfo...

Page 3: ...4 1 2 PERSONNEL RESPONSIBLE FOR MAINTENANCE OR REPARATION 27 4 2 MAINTENANCE 28 4 3 Periodic maintenance schedule 28 4 3 1 Remove the platform module 29 4 3 2 Control and Cleaning of the platform 29 4 3 3 REPARATION 30 4 4 Exchanging installing the backlight 31 4 4 1 Recover IP address using default IP address 36 4 4 2 TECHNICAL SUPPORT 38 4 5 For better service 38 4 5 1 Contact 38 4 5 2 5 ANNEXES...

Page 4: ...re classified as Danger Warning and Note the following symbols are used DANGER Failure to observe the instruction may result in serious injury DANGER Failure to observe the instruction may result in electrocution or serious injury due to electric shock WARNING Failure to observe the instruction may result in injury or property damage NOTE The user should read carefully this information to ensure t...

Page 5: ...system controls Serious injury or death could result from electric shock Only authorized personnel from Asyril SA are allowed to access this part of the system for maintenance or for repair DANGER Do not plug or unplug cables of the system unless it is switched off DANGER Never modify the product Unauthorized modification may cause the product to malfunction resulting in injury electric shock fire...

Page 6: ...nstruct employees on procedures to limit exposure to LED radiation Following prevention agent can be suggested A Interpose insofar as the job allows a high pass filter at x nm depending on the color see table below under a fixed or adjustable connection between the source and the employee B When the implementation of the foregoing is not possible provide workers with goggles or face shield suitabl...

Page 7: ... procedures to avoid contact with these surfaces Figure 1 2 Specific warnings Warranty information 1 3 You will find all the Asyril warranty information duration scope of warranty on the general conditions of sale CE information 1 4 The declaration of incorporation as a partly completed machinery can be found here below NOTE The partly completed machinery Asycube must not be put into service until...

Page 8: ...ference Description of the content Asycube Unpacking Instructions ACUBE LA5 01_Unpacking_Instructions Describes how to unpack your asycube Asycube Operating manual ACUBE LA5 01_Operating_Manual THIS MANUAL Asycube HMI manual ACUBE MEZ FOR LA5_User_Interface_Manual Describes how to use the HMI simply move the parts and configure the Asycube s vibrations Asycube Programming guide ACUBE LA5 01_Progra...

Page 9: ...s in A A 3D vibrating platform called plate B Electrical interfaces communication power supply I Os For more information on electrical interfaces to the Asycube please refer to 2 4 Electrical Interfaces on page 16 C An integrated mechanism allowing to remove the platform easily without additional tooling D An integrated backlight D optional that allows an easy recognition of the parts from a camer...

Page 10: ...5 Typical part size from 2 mm to 40 mm side length Integrated high power LED backlight Optional Interchangeable backlight color green red blue white Infrared please refer to 2 6 2 Backlight on page 22 for more information Independent vibrations in three orthogonal directions Interchangeable vibration surface please refer to section 2 6 1 Additional platform on page 21 for more information Vibratio...

Page 11: ...03 118 Operating Manual Asycube Largo A5 Asyril SA 11 45 Overall dimensions 2 2 2 Figure 2 2 overall dimensions largo A5 Characteristic Asycube Largo A5 Footprint C 171 mm D 300 mm F 45 mm Size of vibration platform A 150 mm B 195 mm E 132 mm Weight with platform and backlight 7 8 kg A B C ...

Page 12: ...g Manual Asycube Largo A5 Asyril SA 12 45 Additional space is needed around the Asycube to be able to remove the platform module with the integrated tool Figure 2 3 overall dimensions with lever Refer to 4 3 2 Remove the platform module on page 29 for more information on how to remove the platform 147 13 ...

Page 13: ...he Asycube Led State Meaning 1 Blinking ton 100ms System in standby Blinking ton 900ms System in service 2 On 24V on S Power input 3 On 24V on Power input 4 Blinking Communication Send Receive TCP packet 5 On 24V on backlight synchronization input 6 On 24V on input 1 7 On 24V on input 2 8 On Platform vibrating 9 On 24V on output 1 10 On 24V on output 2 Figure 2 4 Asycube Operating Indicator LED s ...

Page 14: ...ng surface Displacement of the parts 2 3 2 Standard movement 2 3 2 1 To define a specific movement with the Asycube several parameters need to be configured For each movement on the cube twelve parameters must be set Calling these twelve parameters will generate specific vibrations corresponding to the sum of the movements of the four actuators in each corner of the platform The figure on the righ...

Page 15: ...sible to center the components along the long side or the short side of the plate as represented on the figure on the right With a sequence of three movements you can spread easily the parts on the surface 1 Center long side 2 Center short side 3 Flip Figure 2 7 predefined displacement of the parts For more information on these parameters and to learn how to configure them in order to control the ...

Page 16: ...he electrical interfaces to the Asycube are situated at the back of the product A Power connection B Ethernet connection RJ45 C Backlight synchronization D Digital Input 1 E Digital Input 2 F Digital and analog Output 1 for hopper G Digital and analog Output 2 for hopper NOTE The cables are not part of the feeder but can be ordered separately Please refer to chapter 2 6 3 Cables Figure 2 8 Electri...

Page 17: ...n 1 24VDC PELV S Power 2 0V GND S Power 3 24VDC PELV Power 4 0V GND Power 5 EARTH Connector type on asycube side M16 5 Poles male In case of all functions working simultaneously vibration backlight outputs the current increases to 8A Characteristic Value Voltage 24V DC 5 Current Power 5A Current S Power 3A Figure 2 9 power connection WARNING S Power is the safety power This 24V is the power supply...

Page 18: ...Can be read by ARP request For more information on the procedure to restore the default IP address please see chapter 4 4 2 Figure 2 10 Ethernet connection RJ45 Backlight Synchronization 2 4 4 A standard M8 three pins female cable enables to synchronize camera acquisition and Asycube backlight illumination it must be connected as follows Pin Signal 1 Not wired 3 0V GND 4 24 V pulse illumination sy...

Page 19: ... 24VDC OUT sensor power supply 3 0V GND 4 Input 24VDC Connector type on asycube side M8 3P female Figure 2 12 Digital input Digital output for hoppers 1 and 2 2 4 6 A standard M8 four pins male cable enables to transmit digital output signal and analog output signal to hopper It must be connected as follows Pin Signal Hopper 1 0V GND Analog Output 1 2 0 10VDC 3 0V GND Digital Output 1 4 24VDC Conn...

Page 20: ...ces 2 5 Attachment of the Asycube 2 5 1 To guarantee a proper behavior of the Asycube a tight fastening to a solid underground is necessary The holes in the base plate of the Asycube can be used to attach it with four M6 screws Repeatable positioning of the Asycube can be done by using positioning pins possible on both sides Figure 2 14 attachment of the Asycube ...

Page 21: ... used for a large variety of components mainly components with a flat surface allowing a stable resting position Grooves deep Ex Screws Rivets Screw type components can be fed in vertical position when the plate is structured with deep grooves Grooves wide Ex Cylinders Needles Wide grooves are useful when cylindrical components are fed They reduce the stabilising time significantly after component...

Page 22: ...ructured Y 660 005 776 Backlight 2 6 2 Following backlight are available Product Part Number Backlight Blue wavelength 465 nm Y 900 006 095 Backlight Green wavelength 550 nm Y 900 006 093 Backlight Infrared wavelength 850 nm Y 900 006 097 Backlight Red wavelength 645 nm Y 900 006 094 Backlight White 6500 K Y 900 006 096 If this option is ordered at the same time with the asycube it is delivered mo...

Page 23: ...lowing cables are available Product Part Number Power cable 5m Y 900 006 215 Ethernet RJ45 cable 5m Y 601 000 218 Synchro backlight cable 5m Y 900 006 223 Input Cable 5m Y 900 006 224 Output cable 5m Y 900 006 225 NOTE For more information on these cables contact Asyril customer s service WARNING All these cables are NOT adapted for cable carriers cable tracks ...

Page 24: ...o not climb on the shipping box Do not place heavy objects on top of the shipping box The Asycube is shipped in a cardboard of the following dimensions Largo A5 Dimensions 550x400x300 mm Gross weight 12 kg Table 3 1 gross weight and dimensions of the product when packaged Before unpacking 3 2 Before unpacking look at the ShockWatch Label As to promote zero defect shipping all Asyril products are s...

Page 25: ...er at the back of the product and ensure that the product you have received is the appropriate one Important information is on this sticker such as the power consumption or the serial number that you will need for any kind of correspondence with Asyril Figure 3 2 Product sticker The product key gives the product designation as follows ACUBE LA5 xx yy 01 03 02 Version 01 Version number Backlight 00...

Page 26: ... is IP20 Working temperature 5 C to 40 C Humidity 30 to 80 max non condensing WARNING In the case humidity or temperature variation note that it might affect the global performances of the Asycube Avoid extreme electromagnetic waves ultraviolet rays and radiation Avoid using the product in a place where the main unit or controller may be exposed to water or oil droplets Clean room application clea...

Page 27: ...product Spraying water over the product washing it with water or using it in water may cause the product to malfunction resulting in injury electric shock fire etc Specific warnings 4 1 2 WARNING Be sure that the platform is unloaded before any kind of maintenance Personnel responsible for maintenance or reparation 4 2 Maintenance operation must be done by personnel who has a working knowledge of ...

Page 28: ...s and safety operating of your product Item Period Reference General Cleaning of the machine Week Visual check of electrical harness Year Visual check and cleaning of the plate Week Section 4 3 3 specific process It is the customer s responsibility to schedule the maintenance of his specific process Backlight Visual check Month Table 4 1 periodic maintenance schedule NOTE The information given in ...

Page 29: ...g the platform B Step 2 Take the platform out C Release the tool the mechanism as reverse operation from step 1 to let it goes to its initial position Figure 4 1 remove the platform Control and Cleaning of the platform 4 3 3 Material needed Lint free cloth isopropanol alcohol Step 1 Control the surface state of the platform A and be particularly careful to the following points Big claws Dirt or sp...

Page 30: ...S A this work can be performed on the costumer s site by trained personnel as defined in section 4 2 WARNING For any kind of reparation always use Asyril products Two kind of parts are defined A Part way that might be changed after 1 year wear part B Part way that might be changed after 5 years Part name Type Part Number Backlight assembly Blue B Y 900 006 107 Backlight assembly Green B Y 900 006 ...

Page 31: ... 4 1 DANGER Be sure that all power sources and other cables to the unit are disconnected before changing the backlight Material needed New backlight assembly ordered from asyril Flat wrench size 5 5 Torx key size 10 Step 1 Unscrew the 7 screws on both sides A and A and remove the two side covers Use an torx key size 10 Step 2 On both sides unscrew the four bolts B Use a flat wrench size 5 5 A A B ...

Page 32: ...ating Manual Copyright Asyril S A Maintenance and reparation v1 2 FO 32 03 118 Operating Manual Asycube Largo A5 Asyril SA 32 45 Step 3 Unplug the backlight connector C Remove the old backlight D and insert the new backlight E D E C ...

Page 33: ...ion v1 2 FO 32 03 118 Operating Manual Asycube Largo A5 Asyril SA 33 45 Step 5 Align the backlight module flush with the mirror support F and tighten the four bolts G Use a flat wrench size 5 5 Step 6 Plug the backlight connector H Step 7 Remount the covers I and I on both sides F G H I I ...

Page 34: ...ption A Asycube button Press this button to display the Asycube screen B Asycube configuration button Press this button to display the Asycube configuration tab C Color select box This select box allows selecting the color of the backlight If None is chosen backlight tab and backlight switches disappear For more information about the HMI please refer to the user interface documentation With dll To...

Page 35: ...be Largo A5 Asyril SA 35 45 Using tcp commands To modify the parameter with TCP commands use this sequence of commands Command Function More informations 1 1 wp7 1234 Login in integrator mode 2 1 wp97 1 Write color of backlight 0 Green 1 Red 2 Blue 3 IR 4 UV 5 White 99 None 3 1 df Save configuration in flash memory 4 1 wp7 1 Logout ...

Page 36: ...ess subnet mask and tcp port number when they are unknown and cannot be founded Following this procedure you are able to connect on the Asycube with default parameters and then modify unknown parameters Step 1 Unscrew the 3 screws on both sides A and remove the cover Use an torx key size 10 Step 2 Place selector 1 in off position B Step 3 Disconnect and reconnect the power cable or switch off and ...

Page 37: ...e AsyCube by functions in dll or by Asycube configuration page in HMI see relative documentations for more details Step 5 When parameters are defined as desired replace selector 1 in position C Step 6 Disconnect and reconnect the power cable or switch off and switch on the power on the Asycube The Asycube will take parameters defined at startup Step 7 Replace the cover and screw the 3 screws on bo...

Page 38: ...related manuals without finding answers to your questions Before calling the support service note the following information for your system serial number and product key of your material software version alarm or error message displayed on the screen Contact 4 5 2 You can find lot of information on our website www asyril ch You can also contact us by mail or through our web site contact form suppo...

Page 39: ...Asycube Largo A5 Asyril SA Operating Manual Copyright Asyril S A Annexes v1 2 FO 32 03 118 Operating Manual Asycube Largo A5 Asyril SA 39 45 5 Annexes Condition of use of backlight 5 1 ...

Page 40: ...Asycube Largo A5 Asyril SA Operating Manual Copyright Asyril S A Annexes v1 2 FO 32 03 118 Operating Manual Asycube Largo A5 Asyril SA 40 45 ...

Page 41: ...Asycube Largo A5 Asyril SA Operating Manual Copyright Asyril S A Annexes v1 2 FO 32 03 118 Operating Manual Asycube Largo A5 Asyril SA 41 45 ...

Page 42: ...Asycube Largo A5 Asyril SA Operating Manual Copyright Asyril S A Annexes v1 2 FO 32 03 118 Operating Manual Asycube Largo A5 Asyril SA 42 45 ...

Page 43: ...Asycube Largo A5 Asyril SA Operating Manual Copyright Asyril S A Annexes v1 2 FO 32 03 118 Operating Manual Asycube Largo A5 Asyril SA 43 45 CE Certificate 5 2 ...

Page 44: ...ory Rev Date Author Comments 1 0 03 10 2014 BeJ Initial Version 1 1 06 11 2014 BeJ Pt 2 4 2 TBTP modified in PELV pt 1 4 CE certification 1 2 23 04 2015 HsJ Changes for pinout connectors and power max current 1 21 16 06 2015 HsJ Remove 5V TTL synchro backlight because it s not guaranteed 1 22 15 10 15 BeJ 2 6 3 cables not adapted for cable tracks added ...

Page 45: ...culated without permission The information contained in this document is subject to change without notice for the purpose of product improvement asyril sa z i le vivier ch 1690 villaz st pierre switzerland tel 41 26 653 71 90 fax 41 26 653 71 91 info asyril ch www asyril ch ...

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