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Ups general description & installation

18

OM226130 Rev. A

3.6 EXTERNAL

BATTERY

The external battery is used to increase the UPS autonomy time during mains failure.

It’s always provided for UPS’s having ratings >30KVA

IMPORTANT

With an external battery, the internal battery isn’t necessary.

The external battery, (consisting of 32 battery blocks maximum, with 6 cells each for

192 cells total), are installed in two different cabinets :

- AS028 for 38Ah battery blocks
- AS029 for 65Ah battery blocks

Other combinations are also possible

The battery circuit breaker is installed inside the external battery cabinet, so it’s not

provided in the UPS.

Concerning the installation of the external battery cabinet, refer to the details given in

paragraph 3.5.

3.6.1 Dimensions and weights

The dimensions and weights of the external battery cabinet are indicates here under.

Picture 16 - Base plan of the external battery cabinets

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Summary of Contents for HALLEY E

Page 1: ...UPS OPERATING MANUAL PLANET E HALLEY E ...

Page 2: ......

Page 3: ...d Lingua Language Pagina Page di Pag of Pag A First Issue 10 11 05 E Biancucci P Conti M Mancini E 1 1 Codice Code OM226129 UPS OPERATING MANUAL Index of sections Code 1 UPS GENERAL DESCRIPTION AND INSTALLATION OM226130 2 FRONT PANEL OM226131 3 START UP SHUT DOWN AND MANUAL BYPASS OM226132 ...

Page 4: ...n 3 1 1 2 Packing 3 1 1 3 Lead battery 3 1 2 SAFETY RULES 3 1 2 1 Safety of persons 3 1 2 2 Product safety 4 1 2 3 Special precautions 4 2 UPS GENERAL DESCRIPTION 5 2 1 TYPOLOGY 5 2 2 SYSTEM DESCRIPTION 6 2 2 1 Rectifier 6 2 2 2 12 pulses rectifier Optional 6 2 2 3 Inverter 7 2 2 4 Battery and battery charger 7 2 2 5 Static bypass 7 2 2 6 Manual bypass 8 2 2 7 Front panel 8 2 3 OPERATING STATUS 9 ...

Page 5: ... 3 12 pulses rectifier with galvanic isolation 7 Picture 4 Normal operation 9 Picture 5 Load supplied by bypass 9 Picture 6 Rectifier failure or mains failure 10 Picture 7 Manual bypass 10 Picture 8 Handling of UPS from 20kVA to 80kVA 11 Picture 9 Base plan 12 Picture 10 Dimensions and distances from the walls 13 Picture 11 Terminal board UPS 20kVA 30kVA 1Ph 15 Picture 12 Terminal board UPS 20kVA ...

Page 6: ... disconnected from the AC power source CAUTION If primary powers isolators are installed in other area from UPS area You must stick the following warning label on them ISOLATE UNINTERRUPTIBLE POWER SUPPLY UPS BEFORE WORKING ON THIS CIRCUIT Dangerous voltage levels are present within the UPS It should be opened exclusively by qualified service personnel Warning after the UPS shut down a dangerous v...

Page 7: ...amage The UPS is designed for normal climatic and environmental operating conditions as defined in the appendices chapter altitude ambient operating temperature relative humidity and ambient transport and storage conditions Using the UPS within the given limits guarantees its operation but may affect the service life of certain components particularly that of the battery and its autonomy The maxim...

Page 8: ...of EN 50091 1 the installer will have to identify the line or the plugs supplied by the UPS making the User aware of this fact This configuration guarantees the best service to the User as it supplies clean continuously regulated power and guarantees the voltage and frequency will be stabilised at nominal value independently from mains status Thanks to the double conversion it makes the load compl...

Page 9: ...harmonics circulation This technology uses two 6 pulse rectifier bridges which operates with an input voltage having a phase displacement of 30 This configuration allows the system to cancel the typical harmonics of the 6 pulses rectifier namely the 5th and 7th As a consequence only the higher order harmonics remain the 11th 13th and the multiples This system is highly recommended for high power e...

Page 10: ...llent output sine wave which has a very low distortion even in presence of loads having high crest factor currents 2 2 4 Battery and battery charger On the PLANET E 20 30kVA and HALLEY E 20 30kVA UPS battery can be located inside the UPS for autonomy from 5 up to 15 minutes depending on the UPS power see tables page 12 on the other hand battery is placed on external cabinet Warning only the PLANET...

Page 11: ...the procedure indicated on the UPS and in the chapter Start up shut down and manual bypass The manufacturer cannot accept responsibility for damages arising from incorrect operation 2 2 7 Front panel The front panel of the UPS consisting of a double row alphanumeric displays plus 5 function keys allows the complete monitoring of the UPS status The mimic diagram helps to understand the operating st...

Page 12: ...ormal operation The inverter is supplied by the rectifier the load through the static switch is supplied directly by the inverter output Picture 4 Normal operation 2 3 2 Load supplied by bypass due to inverter fault The load is transferred to bypass through the static switch the transfer is carried out without interruption Picture 5 Load supplied by bypass ...

Page 13: ...e required autonomy time the load through the static switch is supplied directly by the inverter output Picture 6 Rectifier failure or mains failure 2 3 4 Manual bypass The load is supplied by the mains through the manual bypass the operator can work in safety on the UPS to carry out maintenance or repairing operations Picture 7 Manual bypass ...

Page 14: ...l position as indicated on the packing and conserved in a dry and sheltered room in its box so that it is protected from dust 3 2 HANDLING OF THE UPS Before positioning the UPS in order to avoid risks of turnover it s recommended to move the system on the wood pallet on which the UPS is fixed Before the positioning in the final location remove the UPS from the pallet The UPS can be lifted and hand...

Page 15: ... will have to be according to EN 50091 1 annex N 3 3 1 Base plan static load and weights Picture 9 Base plan 20 30 40 60 80 UPS kVA 1Ph e 3Ph 3Ph L1 mm 650 P1 mm 820 L2 mm 25 1Ph UPS kVA 20 30 Weight w o battery kg 336 349 Weight with battery 5 minutes autonomy kg 466 516 Weight with battery 10 minutes autonomy kg 504 664 Weight with battery 15 minutes autonomy kg 534 3Ph UPS kVA 20 30 Weight w o ...

Page 16: ...es Picture 10 Dimensions and distances from the walls 20 30 40 60 80 UPS kVA 1Ph e 3Ph 3Ph L mm 690 P mm 865 H mm 1345 X min mm 50 Y min mm 500 ADD CABINET AS028 AS029 L1 mm 620 815 P1 mm 645 820 H1 mm 1150 1340 The additional cabinets AS028 and AS029 are cabinets for external battery ...

Page 17: ...ont of the UPS under the breakers To access the terminals remove the protection extracting the fixing bolts WARNING The connection to the mains must be carried out with protection fuses or circuit breakers between the mains and the UPS The use of residual current devices in the line supplying the UPS is unadvisable The leakage current due to the RFI filters is rather high and it can cause spurious...

Page 18: ...25 3x35 3x50 3x70 Input cables mm2 Bypass 4x35 4x50 4x70 Output cables mm2 4x10 4x25 4x35 4x50 4x70 Battery cables mm2 2x16 2x25 2x50 2x50 2x70 3 4 1 Terminal board NOTE For UPS 30kVA the battery fuse holder is connected to internal battery Picture 11 Terminal board UPS 20kVA 30kVA 1Ph Picture 12 Terminal board UPS 20kVA 30kVA 3Ph Picture 13 Terminal board UPS 40kVA 80kVA 3Ph ...

Page 19: ...volume of the renewed air has to be at least 0 005 NI m3 per hour where N is the number of the elements inside the battery and I is maximun current of the rectifier The batteries can be internal or external however it is recommended to install them when the UPS is capable of charging them Please remember that if the battery is not charged for periods over 2 3 months they can be subject to irrepara...

Page 20: ...he configurations and the quantity of battery traies mounted on the UPSs are shown in the following table BATTERY TRAIES UPS 1Ph e 3Ph QUANTITY TYPE 20 kVA 5 minutes autonomy 04 Pict 15 30 kVA 5 minutes autonomy 08 Pict 15 20 kVA 10 minutes autonomy 08 Pict 15 30 kVA 10 minutes autonomy 08 Pict 14 20 kVA 15 minutes autonomy 08 Pict 14 ...

Page 21: ... 6 cells each for 192 cells total are installed in two different cabinets AS028 for 38Ah battery blocks AS029 for 65Ah battery blocks Other combinations are also possible The battery circuit breaker is installed inside the external battery cabinet so it s not provided in the UPS Concerning the installation of the external battery cabinet refer to the details given in paragraph 3 5 3 6 1 Dimensions...

Page 22: ...ure 17 Dimensions of the external battery cabinets CABINET AS028 AS029 L mm 620 815 P mm 645 820 H mm 1150 1340 L1 mm 580 775 P1 mm 600 775 L2 mm 25 25 CABINET AS028 AS029 Weight w o battery kg 100 160 Weight with battery kg 590 900 Static load kg m2 1690 1500 ...

Page 23: ...rnal battery cabinet Picture 18 Battery cabinets connections The connection cables are two power cables with section of 50mm2 see following table and with length ranging from 2 to 50m Longer cables are subject to excessive voltage drop so their section must be increased accordingly 3Ph UPS kVA 30 15 Autonomy 40 60 80 Battery cables mm2 2x50 2x50 2x50 2x50 ...

Page 24: ...CTION 3 2 DESCRIPTION 4 2 1 MIMIC DESCRIPTION 4 2 2 ALARMS AND OPERATING STATUS 5 3 LCD DISPLAY MANAGEMENT 8 3 1 DEFAULT 8 3 2 MAIN MENU 8 3 3 MEASURES 9 3 3 1 Output 10 3 3 2 Bypass 10 3 3 3 Inverter 11 3 3 4 AC DC 11 3 3 5 Battery 11 3 4 ALARMS 13 3 4 1 UPS Status 13 3 4 2 History 14 3 4 3 List of alarms and status 15 3 5 SPECIAL 16 3 5 1 Reset 17 3 5 2 Settings 17 3 5 3 Test Ups 17 3 5 4 Batter...

Page 25: ...Front panel 2 OM226131 Rev A Index of pictures Picture 1 Front panel 3 Picture 2 Menu structure 18 ...

Page 26: ...CTION The front panel of the UPS consisting of a double row alphanumeric display plus 5 function keys allows the complete monitoring of the UPS status The mimic flow helps to understand the operating status of the UPS Picture 1 Front panel ...

Page 27: ... Otherwise off LED 3 Lit up green Rectifier feeding correctly Lit up red Rectifier output voltage out of tolerance LED 4 Lit up green Battery OK Green flashing Battery discharging or battery in test Orange flashing BCB open Lit up red Battery test aborted LED 5 Lit up green Inverter static switch closed Otherwise off LED 6 Lit up orange Emergency line static switch closed Otherwise off LED 7 Lit u...

Page 28: ...ed back to inverter A5 AC DC FAULT Rectifier output voltage out of tolerance Possible causes 1 Mains input voltage too high low 2 Distribution problems upstream of the UPS 3 RCB open 4 Rectifier bridge failure A6 INPUT WR SEQ Input phase rotation not correct A7 BCB OPEN Battery circuit breaker open A8 BATT DISCH The battery is discharging Possible causes 1 Rectifier input mains failure alarm A1 pr...

Page 29: ...e rotation A16 BYP FEED LOAD Load fed by bypass Possible causes 1 Inverter overload 2 Thermal image intervention 3 Forced commutation due to the bypass switch operation 4 Inverter failure A17 RETR BLOCK Re transfer between bypass and inverter blocked load on bypass Possible causes 1 Excessive repeated overloads on inverter It is possible after having verified that the load is correct to reset the ...

Page 30: ...cy power off switch according to the EN50091 1 A24 CURR STOP Inverter bridge stop for max current Possible causes 1 Repeated short circuits at the UPS output 2 Inverter bridge malfunctioning This state can be reset by means of a push button on the µP board A25 SHORT CIRC Intervention of the short circuit protection current exceeding 200 Possible causes 1 Problems on the load 2 Distribution problem...

Page 31: ...fter 5 during which no key is pushed if there isn t any alarm and the battery is not in discharge mode the Default screen is shown again 3 2 MAIN MENU The screen of the main menu equal for 1Ph and 3Ph UPS s appears as follows NAME xxx KVA NAME xxx KVA NAME xxx KVA NAME xxx KVA SPECIAL SPECIAL SPECIAL SPECIAL SPECIAL menu It is accessed pressing the key see 3 5 pressing the keys or the other menu a...

Page 32: ...re scrolled down NAME xxx KVA NAME xxx KVA NAME xxx KVA NAME xxx KVA AC DC AC DC AC DC AC DC DC measures It is accessed pressing the key see 3 3 1 pressing the keys or the other sub menu are scrolled down NAME xxx KVA NAME xxx KVA NAME xxx KVA NAME xxx KVA BATTERY BATTERY BATTERY BATTERY BATTERY measures It is accessed pressing the key see 3 3 1 pressing the keys or the other sub menu are scrolled...

Page 33: ... XXX YYY ZZZ XXX YYY ZZZ XXX YYY ZZZ Pressing the key the following parameter is shown while the key leads to the previous screen NAME xxx KVA NAME xxx KVA NAME xxx KVA NAME xxx KVA EXIT EXIT EXIT EXIT Pressing the key leads to the MEASURES menu screen see 3 3 pressing the keys or the measures are shown again 3 3 2 Bypass BYPASS VOLTAGE BYPASS VOLTAGE BYPASS VOLTAGE BYPASS VOLTAGE XXX YYY ZZZ Volt...

Page 34: ...This menu is active only when the battery is not discharging If the battery is in discharge mode the menu BATTERY is automatically shown AC DC VOLTAGE AC DC VOLTAGE AC DC VOLTAGE AC DC VOLTAGE XXX Vdc XXX Vdc XXX Vdc XXX Vdc Pressing the key the following parameter is shown while the key leads to the previous screen NAME xxx KVA NAME xxx KVA NAME xxx KVA NAME xxx KVA EXIT EXIT EXIT EXIT Pressing t...

Page 35: ...Y AUTONOMY XXX min XXX min XXX min XXX min Pressing the key the following parameter is shown while the key leads to the previous screen AUTONOMY AUTONOMY AUTONOMY AUTONOMY XXX XXX XXX XXX Pressing the key the following parameter is shown while the key leads to the previous screen NAME xxx KVA NAME xxx KVA NAME xxx KVA NAME xxx KVA EXIT EXIT EXIT EXIT Pressing the key leads to the MEASURES menu scr...

Page 36: ...history It is accessed pressing the key see 3 4 2 pressing the keys or the other sub menu are scrolled down NAME xxx KVA NAME xxx KVA NAME xxx KVA NAME xxx KVA EXIT EXIT EXIT EXIT Pressing the key the main menu screen is shown pressing the keys or the other sub menu are scrolled down 3 4 1 UPS Status UPS STATUS UPS STATUS UPS STATUS UPS STATUS 1st alarm status 1st alarm status 1st alarm status 1st...

Page 37: ...to the ALARMS menu screen see 3 4 RET TO EXIT HISTORY RET TO EXIT HISTORY RET TO EXIT HISTORY RET TO EXIT HISTORY Last alarm status Last alarm status Last alarm status Last alarm status Pressing the key the first alarm is shown again pressing the key exit the history leading to the ALARMS menu screen see 3 4 The first alarm shown is the most recent in order of time a new alarm makes all the alarms...

Page 38: ...AD S4 INV FEED L0AD A4 THERM IMAGE A15 BYP FAULT S6 BYP OK A16 BYP FEED LO A17 RETR BLOCK A18 MBYP CLOSE A19 OCB OPEN A20 FANS FAILURE OPTION A21 HIGH TEMP A22 BYP SWITCH A23 EPO BUS A24 CURR STOP A25 SHORT CIRC The status shown in this list are always displayed in ascending order when the STATUS menu is entered the alarms are shown when they are present and must be silenced with the buzzer The al...

Page 39: ... 1 pressing the keys or the other sub menu are scrolled down SPECIAL MENU SPECIAL MENU SPECIAL MENU SPECIAL MENU UPS TEST UPS TEST UPS TEST UPS TEST UPS TEST It is accessed pressing the key see 3 5 2 pressing the keys or the other sub menu are scrolled down SPECIAL MENU SPECIAL MENU SPECIAL MENU SPECIAL MENU BATTERY TEST BATTERY TEST BATTERY TEST BATTERY TEST BATTERY TEST It is accessed pressing t...

Page 40: ... FOR COMMUTATION FOR COMMUTATION Pressing the key causes the commutation to bypass Pressing the key leads to the special menu see 3 5 3 5 4 Battery test The BATTERY TEST cannot be started if the dip switch on the µP card in off position PRESS RESET PRESS RESET PRESS RESET PRESS RESET TO START TEST TO START TEST TO START TEST TO START TEST Pressing the key the battery test is started Pressing the k...

Page 41: ...Front panel 18 OM226131 Rev A 3 6 MENU STRUCTURE Picture 2 Menu structure ...

Page 42: ...o Approved Lingua Language Pagina Page di Pag of Pag A First Issue 10 11 05 E Biancucci P Conti M Mancini E 1 4 Codice Code OM226132 START UP SHUTDOWN MANUAL BYPASS Index 1 INTRODUCTION 2 2 START UP PROCEDURE 2 3 SHUT DOWN PROCEDURE LOAD NOT SUPPLIED 3 4 MANUAL BY PASS PROCEDURE 3 5 START UP FROM MANUAL BY PASS 4 ...

Page 43: ...ase position if not press it and proceed with the start up procedure 2 the input and output phase rotation is correct NOTE The breaker BCB is installed inside the UPS s up to 30kVA Batteries and the relevant breaker for UPS systems having higher power are external 1 Close RCB and wait until display is supplied WARNING If you close BCB breaker before it is required by the front panel you can damage...

Page 44: ...ot guaranteed Nr ACTION LCD DISPLAYING UPS OPERATION 1 Move the NORMAL BYPASS switch on BYPASS A16 BYP LOAD The load is transferred to the by pass static switch LED 5 off LED 6 lit orange 2 Open RCB A1 MAINS FAULT The rectifier is switched off the inverter is still on supplied by the batteries LED 1 off LED 4 green flashing 3 Open BCB A1 MAINS FAULT The batteries are disconnected and the inverter ...

Page 45: ...ch is closed LED 6 is lit orange 5 CLOSE BCB WAIT PLEASE Close BCB The microprocessor checks all the conditions for the following step are ok LED 4 is lit green 6 CLOSE OCB WAIT PLEASE Close OCB The load is supplied by the by pass static switch The breaker MBCB is still closed LED 7 is lit green 7 OPEN MBCB WAIT PLEASE Open MBCB The load is now supplied by the by pass static switch only and the in...

Page 46: ...FACTORY HEAD OFFICE Viale Europa 22 Loc Ponte d Arno 52018 CASTEL SAN NICCOLO AR Phone 39 0575 500026 Fax 39 0575 500032 http www astridups it ...

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