Aston Martin V8 Vantage, Workshop Manual

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Rear Disc Brakes (06.04)
Brake system (06.00)
6-2-2 Workshop Manual October 2005
Maintenance
Rear Brake Disc Set-Renew
Removal
1. Raise vehicle on ramp.
2. Remove road wheel/s
3. Remove pad wear sensors.
4. Remove bleed nipple dust caps.
5. Fit bleed bottle.
6. Loosen bleed nipples, push pistons into callipers, tighten
bleed nipples.
7. Remove bleed bottle.
8. Fit bleed screw dust caps.
9. Remove brake pad retaining pins and anti-rattle springs.
10. Remove calliper bolts (x4) and tie calliper aside.
11. Remove handbrake calliper bolts (x4) and tie callipers
aside.
12. Remove retaining screws (x4) and discs.
Installation
1. Clean hubs.
2. Install discs and retaining screws.
3. Install callipers and retaining bolts.
4. Install handbrake callipers (bolts x4).
5. Clean components (callipers, pins, shims, springs)
6. Apply anti-seize compound to pads, pins and shims.
7. Install pads and shims to calliper.
8. Install retaining pad pins and springs to callipers.
9. Install pad wear sensors.
10. Pump brake pedal.
11. Top-up brake fluid.
12. Install road wheel/s
13. Lower vehicle on ramp.
RH/LH Rear Calliper-Renew
Removal
1. Raise vehicle on ramp.
2. Remove road wheel/s
3. Remove pad wear sensor.
4. Ease calliper pistons to release pads.
5. Remove brake pad retaining pins and anti-rattle spring.
6. Remove pads and shims from calliper.
7. Remove brake hose (cap and plug open orifices).
8. Remove calliper bolts (x2) and calliper.
Installation
1. Clean components (pads, pins, shims, spring)
2. Install new calliper and secure bolts (x2) (torque).
3. Apply anti-seize compound to pads, pins and shims.
4. Install pads and shims to calliper.
5. Install retaining pins and spring to calliper.
6. Install brake pipe (torque).
7. Install pad wear sensor.
8. Remove bleed nipple dust cap.
9. Fit bleed bottle.
10. Top-up brake fluid.
11. Bleed brake calliper with assistance.
12. Install bleed nipple dust caps.
13. Remove bleed bottle.
14. Top-up brake fluid.
15. Install road wheel/s
16. Lower vehicle on ramp.
Rear Pad Kit-Renew
Removal
1. Raise vehicle on ramp.
2. Remove road wheel/s
3. Remove pad wear sensors.
4. Remove bleed nipple dust caps.
5. Fit bleed bottle.
6. Loosen bleed nipples, push pistons into callipers, tighten
bleed nipples.
7. Remove bleed bottle.
8. Fit bleed nipple dust caps
9. Remove brake pad retaining pins and anti-rattle springs.
10. Remove pads and shims from callipers.
Installation
1. Clean components (callipers, pins, shims, springs)
2. Apply anti-seize compound to pads, pins and shims.
3. Install pads and shims to calliper.
4. Install retaining pad pins and springs to callipers
5. Install pad wear sensors.
6. Pump brake pedal.
7. Top-up brake fluid.
8. Install road wheel/s
9. Lower vehicle on ramp.
Repair Operation Time (ROT)
Item
Code
Rear Brake Disc Set-Renew 06.04.AA
Repair Operation Time (ROT)
Item
Code
Rear Calliper-Renew RH 06.04.AB
Rear Calliper-Renew LH 06.04.AC
Repair Operation Time (ROT)
Item
Code
Rear Pad Kit-Renew 06.04.AD