assfalg-metal SAFEBAT SB200 Operating Manual Download Page 3 | Manualshive

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assfalg-metal SAFEBAT SB200 Operating Manual Download Page 3

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www.assfalg-metal.com

[2]

Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50

SAFEBAT SB200 / SB500 / SB950

1

FOREWORD

You have purchased an Assfalg SAFEBAT battery-powered load lifting magnet. Thank you for choosing our
product. This operating manual contains all the information required for safe and optimum use of the
lifting magnet. Read the operating manual carefully and follow the instructions. Keep this operating
manual in a safe place close to the workplace.

On receipt, inspect the SAFEBAT lifting magnet for possible damage and completeness. If the lifting
magnet is damaged or incomplete, do not sign the delivery bill and contact your supplier immediately.

The complete delivery includes:

•

Undamaged packaging

•

SAFEBAT load lifting magnet and battery charger

•

Operating manual including test certificate

•

CE Declaration of Conformity.

Never use a damaged or incomplete SAFEBAT lifting magnet!

The SAFEBAT is guaranteed for a term of 12 months. The guarantee does not cover defects that can be
completely or partially attributed to:

•

Ignoring the operating and maintenance instructions.

•

Improper use.

•

Normal wear.

•

Modifications or repairs not performed by Assfalg or an authorised agent.

In all correspondence regarding your SAFEBAT lifting magnet always state the information indicated on
the nameplate.

2

APPLICATION AND ADVANTAGES OF SAFEBAT

•

For flat and round material.

•

Two magnets working in automatic mode can be used attached to a small-size beam.

•

Usable on cranes.

•

Usable in mechanical engineering, tool manufacturing, plant engineering, steel construction, ship
building, steel mills, cutting operations, carriers or warehouses.

•

No battery power consumed during lifting. For magnetizing and demagnetizing, only a current
pulse of less than one second is needed.

•

A built-in safety mechanism prevents demagnetising and releasing of the load when the load is
suspended. (ADPREM safety system) The electro-permanent technology maintains the full holding
force even in case of power failure.

•

Switching both manually by push-button control or automatically by raising and lowering the
lifting magnet.

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Summary of Contents for SAFEBAT SB200

Page 1: ...ny 49 0 7171 92505 0 Fax 49 0 7171 92505 50 Operating manual Battery powered Electro permanent Load Lifting Magnet SAFEBAT SB200 SB500 SB950 Type Dimensions LxWxH mm Load kg Load kg Weight kg Item no SB200 150x85x150 200 50 10 65697 SB500 180x160x140 500 200 25 62666 SB950 355x165x170 950 400 41 60643 ...

Page 2: ...URES 7 6 SAFETY INSTRUCTIONS 7 7 FACTORS AFFECTING HOLDING POWER 7 7 1 MATERIAL 7 7 2 CONTACT AREA 8 7 3 OVERHANG 8 7 4 LOAD THICKNESS 9 7 5 LOAD TEMPERATURE 9 7 6 AIR GAP 9 8 OPERATION 11 8 1 Power ON OFF 11 8 2 Before start up 12 8 3 To Magnetize 12 8 4 To Demagnetize 12 8 5 Automatic mode 13 8 6 Holding force levels 13 8 7 Indications output by the COMMON LED BUZZER regarding ADPREM and battery...

Page 3: ...is guaranteed for a term of 12 months The guarantee does not cover defects that can be completely or partially attributed to Ignoring the operating and maintenance instructions Improper use Normal wear Modifications or repairs not performed by Assfalg or an authorised agent In all correspondence regarding your SAFEBAT lifting magnet always state the information indicated on the nameplate 2 APPLICA...

Page 4: ...dle workloads up to 200 kg for flat material and up to 50 kg for round material Using a current pulse of less than one second the Assfalg SB200 can be switched manually using push buttons or in automatic mode While lifting the load no current is required the workpiece remains safely held as by a permanent magnet Up to 600 ON OFF switching cycles are possible before recharging the internal battery ...

Page 5: ...ial Using a current pulse of less than one second the Assfalg SB500 can be switched manually using push buttons or in automatic mode While lifting the load no current is required the workpiece remains safely held as by a permanent magnet Up to 1 000 ON OFF switching cycles are possible before recharging the internal battery using the supplied mains charger Option Special pole shoes to be fixed on ...

Page 6: ...rial Using a current pulse of less than one second the Assfalg SB950 can be switched manually using push buttons or in automatic mode While lifting the load no current is required the workpiece remains safely held as by a permanent magnet Up to 500 ON OFF switching cycles are possible before recharging the internal battery using the supplied mains charger Option Special pole shoes to be fixed on t...

Page 7: ... material 600 kg 7 Weight 10 kg 4 2 SB500 Serial no Type Dimensions 1 Length 180 mm 2 Width 160 mm 3 Height with hoisted D shackle 290 mm 4 Height without D shackle 202 mm 5 Housing height 140 mm 6 Test load with flat material 1500 kg 7 Weight 25 kg 8 Option Special pole shoes 4x M12 on request 4 3 SB950 Serial no Type Dimensions 1 Length 355 mm 2 Width 165 mm 3 Height with hoisted D shackle 365 m...

Page 8: ...truction signs from the SAFEBAT lifting magnet Always wear safety goggles gloves protective boots and helmet Never stay or move under the load Never move loads over or close to people Never use the SAFEBAT lifting magnet for hoisting supporting or transporting people Warn people nearby before beginning to lift the load Whenever possible make use of lifting hooks equipped with a safety lock Ensure ...

Page 9: ...els cast iron and stainless steel are characterised by lower magnetic conductivity Generally the holding force can be summed up as the function of carbon Ni Cr content and hardness of the steel 7 2 CONTACT AREA The magnetic holding force depends on the contact area between load and magnet The larger the contact area the higher the lifting capacity of the magnet 7 3 OVERHANG The admissible overhang...

Page 10: ...ic force steadily diminishes Therefore any load whose temperature has exceeded 80 C should not be hoisted with the lifting magnet Notice Contact with hot loads may cause failure of the lifting magnet With longer contact the magnets are damaged by the penetrating heat 7 6 AIR GAP The air gap is the average distance between the poles of the lifting magnet and load surface Air gaps are caused by fore...

Page 11: ...info assfalg metal com www assfalg metal com 10 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd Germany 49 0 7171 92505 0 Fax 49 0 7171 92505 50 ...

Page 12: ...er sounds briefly and the status of the SAFEBAT is indicated To turn OFF press and hold the COMMON button until all the LEDs light and then release that button The SAFEBAT automatically turns itself OFF after 5 minutes of inactivity ALARM LED Power ON ADPREM BATTERY STATUS LED HOLDING FORCE LEVELS INDICATION MAG LEDs AUTOMATIC MODE AUTO LED DEMAG LED DEMAG BUTTON COMMON BUTTON MAG BUTTON HOLDING F...

Page 13: ...tizing or demagnetizing make sure that the lifting magnet has been completely lowered and the tension on the crane hook is fully relieved 8 3 To Magnetize The SAFEBAT lifting system has to be lowered The ADPREM LED has to light For magnetizing press the COMMON and MAG buttons at the same time 8 4 To Demagnetize The SAFEBAT lifting system has to be lowered The ADPREM LED has to light For demagnetiz...

Page 14: ...e press the MAG and DEMAG buttons at the same time The automatic mode indication LED goes off to show that the automatic mode is deactivated In automatic mode the SAFEBAT turns itself automatically OFF after 15 minutes of inactivity 8 6 Holding force levels The SAFEBAT offers three holding force levels By default the level is always pre set at the maximum holding force level 3 The currently select...

Page 15: ...ange the holding force level first press and hold the MAG button and then the HOLDING FORCE LEVEL button Each time the HOLDING FORCE LEVEL button is pressed the selected level changes as shown by the three green LEDs With level 3 all three green LEDs light With level 2 the left hand and middle green LEDs light With level 1 the left hand green LED lights ...

Page 16: ...er magnetizing At reduced holding force level 2 the LED 2 flashes slowly after magnetizing At reduced holding force level 1 the LED 1 flashes quickly after magnetizing Example of the effect of the holding force level onto the holding force with 4mm sheet thickness SAFEBAT Lifter 4mm sheet thickness kg tear off force Level 3 Level 2 Level 1 SB200 50 150 33 100 20 60 SB500 100 300 67 200 47 140 SB95...

Page 17: ... Indicates whether the SAFEBAT is enabled for operation and also the battery status OFF LIFTING MAGNET HOISTED OPERATION DISABLED ON LIFTING MAGNET LOWERED BATTERY OK OPERATION ENABLED SLOWLY FLASHING LIFTING MAGNET LOWERED BATTERY LOW CHARGE SOON OPERATION ENABLED FAST FLASHING BUZZER LIFTING MAGNET LOWERED BATTERY EMPTY CHARGE IMMEDIATELY MAGNETIZATION DISABLED OFF BUZZER LIFTING MAGNET HOISTED ...

Page 18: ...me before use Clean the magnetic poles as well as the contact surface area of the load Remove burrs Position the lifting magnet on the load prior to starting any operation Press the MAG button to magnetize Lift the load a short distance Inspect its balance Lift or lower the load another time to correct its position Lower the Load Demagnetize The next lifting operation can be initiated now 9 LIFTIN...

Page 19: ...N LED flashes quickly The battery must be charged immediately In such condition the SAFEBAT can still be demagnetized but not magnetized When the battery voltage falls below its working condition the SAFEBAT turns itself OFF automatically and cannot be turned back ON until the battery has been completely charged It takes appr 3 hours to fully charge the SAFEBAT battery SAFEBAT is equipped with aut...

Page 20: ...l design provides for good heat dissipation LED display visualizes the charging power from 25 100 Short circuit over current and over temperature protection make the charger safe and reliable Do not place the charger on an unstable cart stand or table If the charger falls it could be damaged Do not disassemble the charger take it to a qualified service technician when service or repair is required...

Page 21: ...ut then SAFEBAT turns off Battery level is too low 14 2V Charge the battery as described in Charging Instructions If the problem persists then contact Assfalg for a new charger and or battery SAFEBAT will not power up at all Battery may be damaged or have a bad cell Contact Assfalg for a new battery ALARM LED flashes BUZZER sounds intermittently Current did not reach the level required for proper ...

Page 22: ...Lifting Magnet with Battery SAFEBAT SB200 SB500 SB950 fulfils the safety and health requirements of the following EC guideline Directive 2006 42 EC Machinery Directive The protection objectives of the following provisions and standards are in accordance with 2014 35 EC Low Voltage Directive DIN EN 61000 6 1 Electromagnetic Compatibility EMC Name and address of the person who is authorised to creat...

Page 23: ...info assfalg metal com www assfalg metal com 22 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd Germany 49 0 7171 92505 0 Fax 49 0 7171 92505 50 ...

Page 24: ...info assfalg metal com www assfalg metal com 23 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd Germany 49 0 7171 92505 0 Fax 49 0 7171 92505 50 ...

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