background image

A

Nut to outside

of track

Right Side Assembly

Shown

Page 3.

12.12.08

Figure 5

Figure 6

Figure 7

B

Shim

(if required)

Jamb

Bracket

Bottom

Vertical

Track

A

A

A

B

C

A

Perimeter Seal

3/8” Max.
Adjustment

From Bottom 
of Section

C

D

Step 9: Stacking the Bottom Section in the 

Opening

Place the bottom section (with hardware installed) in the 

opening against the Perimeter Seal and centered from 

side to side (Figure 5). Place a level on the top of the 

section (Figure 5A). If necessary, use a piece of wood as 

a shim under the low side to make the section level 

(Figure 5B).

Step 10: Securing the Section in the Opening

Temporarily secure the section in the opening by driving 

a 16-penny nail into the jamb at each end of the section 

and carefully bend it over the edge of the section to 

secure in place (Figure 5C). Make sure the section is 

securely held in place.

Steps 11-15: Track Assembly and Attachment

 

Step 11: Jamb Bracket to Track Attachment 

(Right Side)

Align the lower Universal Jamb Bracket with the flat side 

of the track as shown in Figure 6A & 6B. 

Attach with (1) 1/4” x 5/8” Track Splice Bolt and (1) 

1/4”-20 Hex Nut. Hand tighten. Repeat this step for the 

upper jamb Bracket. See the Jamb Bracket Location chart 

for placement. 

Note:

 This will allow for slight adjustments during the 

installation.

Note:

 1/4”-20 Hex Nuts always go on the outside of the 

track.

Step 12: Flag Bracket Attachment (Right Side)

Position the flat side of the Flag Bracket with the flat side 

of the track (Figure 6C). Loosely attach the lower slot of 

the Flag Bracket to the top of the Vertical Track with (2) 

1/4” x 5/8” Track Splice Bolts and (2) 1/4”-20 Hex Nuts.

Note:

 1/4”-20 Hex Nuts always go on the outside of the 

track

Step 13: Positioning the Track on the Door

 

(Right Side)

Place the Vertical Track with Jamb Brackets attached over 

the rollers as shown (Figure 7C).

Note:

 If you raise one side of the bottom section to level 

it, you MUST raise the track on that side the same 

amount for the door to operate properly.

Note:

 Vertical Tracks must be level with each other for 

the door to function properly. The bottom of the track 

MUST be equal to the bottom of the section. If not level, 

raise the lower track but not higher than 3/8“ from the 

floor (Figure 7D).  Vertical Tracks must be plumb as 

well. 

Note:

 Maintain 3/8” space between the door edge and 

the vertical track (Figure 7C).

Step 14: Mounting the Vertical Track to the 

Jamb (right side)

With both tracks properly aligned, securely fasten each 

Jamb Bracket to the jamb with (1) 5/16”x1-5/8” Lag Bolt 

(Figure 7A). Note: Predrill a 3/16” hole to prevent 

splitting of wood.

Step 15: Mounting the Flag Bracket to the Jamb 

(right side)

Secure the Flag Brackets (keeping them plumb) with (3) 

5/16”x1-5/8 lag bolts to the jamb (Figure 7B). Note: 

Predrill 3/16” hole to prevent splitting of wood.

Repeat Steps 11 thru 15 for the left side Vertical 

Track.

  

C

B

B

Flag

Bracket

WIND LOAD TRACK MAY REQUIRE

 

ADDITIONAL REINFORCEMENT:

 

CONTACT 

ASSA ABLOY Entrance 

Systems 

FOR DETAILS

Jamb Bracket Location

 

6’ - 7’ Tall   7‘3”-8’ Tall

 

@ 10”
@ 38”

*Measured from Bottom

to Middle of Slot

@ 10”
@ 58”

Left

Right

    WARNING  Do not attach Track or Spring 
components directly to sheet rock

.

Always use #2 Yellow Pine or better for 

Jamb and Spring Pad.

08.11.11

Summary of Contents for Highlands HI1000 - HI2000 - HI3000

Page 1: ...OL3200 OL3138 Dilworth Court DC3200 DC3138 Concord CC4000 Supplemental Installation Instructions Included IMPORTANT Headroom Required Fasteners Actual Size 1 4 20 x 2 1 2 1 5 8 for 1 3 8 thick doors...

Page 2: ...re 4B Repeat this procedure for the right end stile Note Holes in the stiles may not line up with all fixtures handles and locks Use a 3 32 drill bit to start pilot holes for fasteners where pre drill...

Page 3: ...slot of the Flag Bracket to the top of the Vertical Track with 2 1 4 x 5 8 Track Splice Bolts and 2 1 4 20 Hex Nuts Note 1 4 20 Hex Nuts always go on the outside of the track Step 13 Positioning the...

Page 4: ...ully lift the Intermediate Section with the rollers roller carriers center hinges and struts if required to the top Slide the rollers down into the track Figure 8 Slowly lower the section down onto th...

Page 5: ...top corner of the end stiles Secure the fixture to the end stiles with 2 1 4 x 1 TEK Screws Figure 14B Insert Rollers as shown Figure 14B If a strut is required refer to Step 21 for instructions In th...

Page 6: ...to the track position may need to be made later after the springs are installed and the door is opened to maintain the proper spacing Step 31 Adjusting the Top Fixture With the door in the closed pos...

Page 7: ...with your hand until the cable is snug Using only your fingers tighten the 2 Set Screws on the drum finger tight Then turn each screw 1 2 to 1 turn with a wrench Note Do not over tighten the Set Scre...

Page 8: ...ABLOY Entrance Systems RECOMMENDS THAT YOU CONTACT YOUR LOCAL BUILDING OFFICIAL FOR SPECIFIC WIND LOAD REQUIREMENTS IN YOUR AREA MANY ASSA ABLOY DOORS HAVE ENGINEERING DRAWINGS TO MEET WIND LOAD REQU...

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