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Installation Instructions

Exit Devices

FM572 10/22

Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part 
without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • [email protected]

ED2400 & ED2400(A) Series Surface Vertical Rod

TOC 

Table of Contents

Strikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Change Hands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1/4-20 Sex Nut Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Rod Extention Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Shim Kit Option  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Preparation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Check Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Mark Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Prepare Door, Frame, and Sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Clear Raised Door Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Size Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10

Install Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10

Set Latches, Strikes, and Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

Prepare Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

Complete Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13

Plastic Installation Template for ED2400 Exit devices . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

Summary of Contents for Corbin Russwin ED2400 Series

Page 1: ...cess and Egress Hardware Group Inc is prohibited For installation assistance contact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com WARNING This product can expose you to lead w...

Page 2: ...t corbinrusswin assaabloy com ED2400 ED2400 A Series Surface Vertical Rod TOC Table of Contents 1 Strikes 3 2 General Information 4 a Change Hands 5 b 1 4 20 Sex Nut Option 5 c Rod Extention Options 5...

Page 3: ...ms each 1 16 thick and one locking plate 797 Optional bracket for mounting 650F54 top strike in flush transom opening Supplied with 1 4 20 machine screws SN 134 sex nuts optional 1 3 4 44mm 2 1 2 64mm...

Page 4: ...8 PRH AB SMS Guide cover Top rod Roll pin Top rod connector 1 10 24 x 1 2 PPH F TCS End cap top 2 1 4 20 x 3 4 PRHMS Special Head End cap bottom Bar Assembly Center case Rod extension Assy Dogging Ke...

Page 5: ...l Information continued Lift block Vertical lifter assembly 4 8 32 x 3 16 PRHMS Vertical lifter assembly 4 8 32 x 3 16 PRHMS RHR Device LHR Device Remove four 4 screws and vertical lifter assembly Rot...

Page 6: ...nt This is particularly required in corrosive environments for proper product function 2 Check mounting fasteners periodically Retighten if found loose Apply screw locking compound available at automo...

Page 7: ...st not bind Door must not sag Minimum Door Stile 4 1 2 114 mm Door and frame must meet structural and dimensional specifications on exit device template s for door and frame preparation Reinforcement...

Page 8: ...l and vertical centerlines as shown Figure 6 LHR door shown Preparation is typical for both door hands Caution If device is mounted higher or lower than shown rod length must change Lengthen or cut to...

Page 9: ...ontact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com ED2400 ED2400 A Series Surface Vertical Rod Figure 8 3 Preparation continued d Clear Raised Door Molding Device must seat f...

Page 10: ...im 2 Seat bar in place Fasten device head 2 PRHMS or SNB Figure 10 3 Set bar level Locate end clamp holes 4 Prepare end clamp mounting holes Mount end clamp 2 1 4 20 PRHMS or 3 8 10 mm dia SNB 5 Check...

Page 11: ...es and Guides Top Strike Detail Figure 11 Shim 2 supplied Start with one Strike plate Ridges face down Strike 2 10 24 x 5 8 MS or 2 10 X 1 WS Flat Head c Prepare Rods Top Rod Connector Top Rod 36 1 8...

Page 12: ...mm in out PRESS FLUSH To Lenghten Rods Figure 13 Use Rod Extension s to extend Rod to length needed or longer 2 6 12 or 24 Rod Extensions available Cut excess length from end of rod with pin hole Appl...

Page 13: ...trike as needed 3 Test device action by touchbar by trim and by dogging ADJUST AS NEEDED Upper bolt should retract 1 2 12 mm Bolts extend when door shuts and top strike hits tripping lever 4 Adjust bo...

Page 14: ...contact Corbin Russwin 1 800 543 3658 techsupport corbinrusswin assaabloy com ED2400 ED2400 A Series Surface Vertical Rod 4 Installation continued e Plastic installation template for ED2400 Exit Devi...

Page 15: ...Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited For installation assistance contact Co...

Page 16: ...ights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited For installation assistance contact Corbin Russw...

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