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8

Solids Handling Pumps

Models: ANC200/300/500/750/1000/1500 /2000 

& ANCV200/300/500/750/1000/1500 /2000 

Installation

 

The reading should be 100,000 ohms or greater. If the 

measured values are below those indicated above, then 

the pump may have a lower seal failure and require ser-

vice.

Note:

 Failure to use proper circuitry and to connect the 

motor overheat protection and seal leak detection in the 

control panel would negate all warranties.

Motor power cord, control cord and cord cap assembly 

Each motor power cord has 4 conductors: white, black, 

red and green. See Figure 3 for internal wiring schematic. 

Note:

 Rotation should be clockwise when observed from 

the top of the pump. This can be checked by noting

which direction the pump torque is upon initial starting. 

A properly rotating pump will torque counterclockwise

upon start.  

The control cable has 5 conductors:

black, white, red, yellow and green. White and black con-

nect to the heat sensor terminals; red and yellow

connect to the seal failure leads; and the green connects 

to the ground in the control panel. (Figure 3)

Note:

 Each cable has a green ground wire and must be 

properly grounded per the National Electric Code and 

local codes.

Electrical Motor Controls 

All electrical controls and motor starting equipment

should be as specified in these instructions.

Pre-operation
CHECK VOLTAGE AND PHASE

Before operating pump, check to make sure that voltage 

and phase information stamped on the pump’s identifica-

tion plate matches the available power.

CHECK PUMP ROTATION

Before putting pump into service for the first time, the 

motor rotation must be checked. Improper motor rota-

tion can result in poor pump performance and

can damage the motor and/or pump.

IDENTIFICATION PLATE

Note the numbers on the pumps identification plate and 

record at the end of this manual for future reference.

Discharge Piping

Install discharge piping or hose assembly to the pump. 

Discharge piping should be as short as possible and sized no 

smaller than the pump discharge. Do not reduce the dis-

charge pipe size below that which is provided on the pump. 

Both a check valve and a shut-off valve are recommended 

for each pump. The check valve is used to prevent backflow 

into the sump. The shut-off valve is used to manually stop 

system flow during pump servicing. Be sure the discharge 

pipe has a 1/8” diameter hole approx. 5” from end nearest 

volute and oriented towards the pump body. 

Control Panel

All pumps require a controll panel. Single/phase models 

require start components in panel.

Motor Seal Failure Warning 

In all models,the seal chamber is oil filled and provided 

with moisture sensing probes to detect water leakage 

through the lower shaft seal. The probes can also detect 

moisture present in the upper motor housing.

The presence of water energizes a red seal leak warning 

light at the control panel. This is a warning light only, and

does not stop the motor. It indicates a leak has occurred 

and the pump must be repaired. Normally, this indicates

the outboard seal has leaked. Allowing the unit to oper-

ate too long after the warning could cause upper seal

leakage along with motor failure.

The resistance across the moisture sensing (seal failure) 

probes should be checked after a seal leak warning light

has lit. This can be done by disconnecting the red and or-

ange control wires from the control panel, and measuring 

the resistance with an ohmmeter between the wires.

  

  

  

  

  

  

Summary of Contents for ANC1000

Page 1: ...NC200 300 500 750 ANCV200 300 500 750 ANC1000 1500 2000 ANCV1000 1500 2000 Heavy Duty Solids Handling Pumps Danger indicates an imminent hazard ous situation which if not avoided WILL result in death...

Page 2: ...all applicable state and local codes Requirements may vary depend ing on usage and location Installation and servicing is to be conducted by qualified personnel only Rotating machinery amputation or...

Page 3: ...N A ANCV200M4 35 2 60 460 3 1750 4 4 L SOW 14AWG 4C 62 N A N A N A ANCV200M5 35 2 60 208 1 1750 18 G SOW 14AWG 4C 62 161 193UF 220VAC 15UF 5 370VAC ANCV200M6 35 2 60 208 3 1750 10 L SOW 14AWG 4C 62 N...

Page 4: ...sions inches Model A B C D E H ANC200 10 1 2 4 1 2 6 5 5 16 9 28 3 8 ANC300 10 1 2 4 1 2 6 5 5 16 9 28 3 8 ANC500 10 1 2 5 1 2 7 6 5 16 9 29 5 16 ANC750 10 1 2 5 1 2 7 6 5 16 9 29 5 16 ANC1000 10 3 8...

Page 5: ...GPM 800 600 380 190 55 0 ANC750 PERFORMANCE CHART Total Lift feet 20 30 40 50 60 69 GPM 700 545 360 190 80 0 ANC500 PERFORMANCE CHART Total Lift feet 18 20 30 40 50 54 GPM 600 550 370 190 50 0 ANC300...

Page 6: ...28 30 40 50 60 GPM 640 624 500 340 0 ANCV750 PERFORMANCE CHART Total Lift feet 20 30 40 50 54 GPM 560 450 300 100 0 ANCV500 PERFORMANCE CHART Total Lift feet 15 20 30 40 48 GPM 450 400 275 100 0 ANCV3...

Page 7: ...and Installation Receiving Inspection Upon receiving the pump it should be inspected for damage or shortages If damage has occurred file a claim immediately with the company that delivered the pump If...

Page 8: ...ked Improper motor rota tion can result in poor pump performance and can damage the motor and or pump IDENTIFICATION PLATE Note the numbers on the pumps identification plate and record at the end of t...

Page 9: ...Down Test Be sure pump has been plugged in and lowered into the basin or sump Check the system by filling with liquid and allowing the pump to operate through its pumping cycle The fix indent formatti...

Page 10: ...ll oil Overfilling of housing with oil can create excessive and dangerous pressure which can destroy the pump and create a hazard Overfilling oil voids warranty Apply pipe sealant to pressure gauge as...

Page 11: ...he same manner replace lower bearing onto rotor shaft Inner Seal Clean and oil use clean dielectric motor cooling oil seal cavity in seal housing Lightly oil Do not use grease outer surface of station...

Page 12: ...te and into volute and torque evenly to 11 ft lbs Upper Housing Place o ring onto motor housing Connect wires per schematic see Figure 3 Set cord cap onto motor housing place cap screws into housings...

Page 13: ...CORDS NOT SHOWN OUTSIDE VALVE BOX GATE VALVE HINGED ACCESS DOOR ALUM OR STEEL OPT JUNCTION BOX MUST BE USED IF CONTROL BOX IS OFFSET FROM BASIN INLET AS REQ D TOP RAIL SUPPORT BELOW FROST LINE CHECK V...

Page 14: ...el or personal injury Figure 3 B B W W R R B B W W R R R R W W B B R R T1 T1 W W T2 T2 B B T T 3 3 G G G G B B W W R R B B W W R R R R W W B B G G G G T T 1 1 T T 7 7 T2 T2 T8 T8 T T 3 3 T T 9 9 T4 T4...

Page 15: ...scale and connect to level control leads Actuate level control manually and check to see that ohmmeter shows near zero ohms for closed switch and full scale for open switch Float Switch 3 Check impel...

Page 16: ...16 16 Solids Handling Pumps Models ANC200 ANC300 ANC500 ANC750 Repair Parts MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP...

Page 17: ...1ANC222 1 27 MOISTURE SENSOR ASSY 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 1 No Part Description Part No for pump models Qty ANC500M2 35 ANC5...

Page 18: ...NC1000 ANC1500 and ANC2000 Repair Parts MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PA...

Page 19: ...091ANC024A 091ANC025A 091ANC025A 091ANC026A 091ANC026A 8 SHAFT SEAL 091ANC009 091ANC009 091ANC009 091ANC009 091ANC009 091ANC009 1 9 SCREW 091ANC003 091ANC003 091ANC003 091ANC003 091ANC003 091ANC003 8...

Page 20: ...20 Solids Handling Pumps Models ANCV200 ANCV300 ANCV500 ANCV750 Repair Parts MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP...

Page 21: ...C222 1 27 MOISTURE SENSOR ASSY 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 091ANC229 1 No Part Description Part No for pump models Qty ANCV500M2 35 ANCV50...

Page 22: ...ANCV1000 ANCV1500 ANCV2000 Repair Parts WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PA...

Page 23: ...91ANC026A 091ANC026A 7 SHAFT SEAL 091ANC009 091ANC009 091ANC009 091ANC009 091ANC009 091ANC009 1 8 SCREW 091ANC003 091ANC003 091ANC003 091ANC003 091ANC003 091ANC003 8 9 SEAL PLATE 091ANC010 091ANC010 0...

Page 24: ...3 16 ANCV300 5 1 4 22 1 8 20 ANCV500 6 1 4 24 7 8 22 3 8 ANCV750 6 1 4 25 7 8 23 3 8 ANCV1000 7 3 16 28 1 8 25 1 4 ANCV1500 7 3 16 28 15 16 26 1 16 ANCV2000 7 3 16 29 7 16 26 9 16 PUMP MODEL A RECOMME...

Page 25: ...25 Solids Handling Pumps Models ANCV1000 ANCV1500 ANCV2000...

Page 26: ...he product There is no other express or implied warranty covering your Ashland Pump product Without limiting the foregoing Ashland Pump specifically disclaims the implied warranties of merchantability...

Page 27: ...de repuesto Peligro indica una situaci n de riesgo inminente que si no se evita DAR como resultado la muerte o lesiones graves Advertencia indica una situaci n de riesgo inminente que si no se evita P...

Page 28: ...on el fluido bombeado Riesgo de descarga el ctrica Para reducir el riesgo de descarga el ctrica desconecte siempre la bomba de la fuente de alimentaci n antes de manipularla Bloquee la alimentaci n y...

Page 29: ...5 220VCA 40 UF 5 370VCA ANC750M6 35 7 5 60 208 3 1750 31 E SOW 8AWG 4C 1 05 N A N A N A ANC1000M3 35 10 60 230 3 1750 35 2 G SOW 8AWG 4C 1 05 N A N A N A ANC1000M4 35 10 60 460 3 1750 17 6 G SOW 8AWG...

Page 30: ...llos mec nicos Carburo de silicio Carbono Viton ANC2000 ANC1500 ANC1000 ANC750 ANC500 ANC300 ANC200 ANCV2000 ANCV1500 ANCV1000 ANCV750 ANCV500 ANCV300 ANCV200 Rodamiento superior 6405 6405 6405 6204 6...

Page 31: ...CE CHART Total Lift feet 10 15 20 25 30 32 GPM 440 315 200 80 25 0 HEAD FEET 110 100 90 80 70 60 50 40 30 20 10 0 0 100 200 300 400 500 600 700 800 900 1000 1100 GALLONS PER MINUTE ANC2000 ANC1500 ANC...

Page 32: ...00 PERFORMANCE CHART Total Lift feet 10 15 20 25 27 GPM 290 200 120 25 0 HEAD FEET 80 70 60 50 40 30 20 10 0 0 100 200 300 400 500 600 700 800 900 1000 1100 GALLONS PER MINUTE ANCV2000 ANCV1500 ANCV10...

Page 33: ...para asegurarse de que el motor y el interruptor si se proporciona funcionan correctamente No bombee hasta agotar el l quido Inmersi n La bomba debe funcionar siempre en condiciones de inmersi n El n...

Page 34: ...control rojo y naranja del panel de control y midiendo la resistencia entre los cables con un ohm metro La lectura debe ser de 100 000 ohmios o m s Si los valores medidos est n por debajo de los antes...

Page 35: ...on l quido y permitiendo que la bomba funcione durante todo su ciclo de bombeo Se debe registrar el formato de indentaci n de arreglo o tiempo de evacuaci n junto con el volumen de agua Mantenimiento...

Page 36: ...arcasa del motor y desh gase de l correctamente seg n el c digo local Coloque la bomba en posici n vertical y rell nela con aceite de refrigeraci n nuevo consulte la tabla Aceite de refrigeraci n Llen...

Page 37: ...je del rotor Sello interno Limpie y aceite utilice aceite diel ctrico de enfriamiento del motor limpio la cavidad del sello en la carcasa del mismo Aceite ligeramente no utilice grasa la superficie ex...

Page 38: ...acio debajo de la bomba para la entrada de aguas residuales La entrada de la bomba no debe estar a menos de 3 pulgadas de la parte inferior del sumidero Por lo general no es deseable instalar estas bo...

Page 39: ...HAIN Solids Handling Pumps Models ANC200 300 500 750 1000 1500 2000 ANCV200 300 500 750 1000 1500 2000 Installation and Service Figura 2 INSTALACI N T PICA PARA UN SISTEMA D PLEX CON DEP SITO DE HORMI...

Page 40: ...TOR CONTROL CORD CONTROL CORD CONTROL CORD POWER CORD POWER CORD POWER CORD CONNECTORS CONNECTORS GROUND SCREWG ROUND SCREW GROUND SCREW ELECTRODE ELECTRODE ELECTRODE CONNECTORS 208 230 VOLT THREE PHA...

Page 41: ...ol de nivel Accione el control de nivel manualmente y compruebe que el ohm metro muestre cerca de cero ohmios para el interruptor cerrado y la escala completa para el interruptor abierto interruptor d...

Page 42: ...50 Piezas para reparaci n 16 Solids Handling Pumps Models ANC200 ANC300 ANC500 ANC750 Repair Parts MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP WET END...

Page 43: ...C504A 091ANC504A 091ANC504A 091ANC504A 091ANC504A 091ANC701A 091ANC701A 091ANC701A 091ANC701A 091ANC701A 1 VOLUTE ASSY 091ANC501 091ANC501 091ANC501 091ANC501 091ANC501 091ANC501 091ANC501 091ANC501 0...

Page 44: ...ing Pumps Models ANC1000 ANC1500 and ANC2000 Repair Parts MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PA...

Page 45: ...NC003 8 10 SEAL PLATE 091ANC010 091ANC010 091ANC010 091ANC010 091ANC010 091ANC010 1 11 SCREW 091ANC014 091ANC014 091ANC014 091ANC014 091ANC014 091ANC014 4 12 O RING 091ANC507 091ANC507 091ANC507 091AN...

Page 46: ...50 Piezas para reparaci n 20 Solids Handling Pumps Models ANCV200 ANCV300 ANCV500 ANCV750 Repair Parts MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP WET...

Page 47: ...091ANCV03A 091ANCV03A 091ANCV03A 091ANCV03A 091ANCV04A 091ANCV04A 091ANCV04A 091ANCV04A 091ANCV04A 1 VOLUTE ASSY 091ANCV08 091ANCV08 091ANCV08 091ANCV08 091ANCV08 091ANCV08 091ANCV08 091ANCV08 091ANC...

Page 48: ...ling Pumps Models ANCV1000 ANCV1500 ANCV2000 Repair Parts WET END PARTS GROUP WET END PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP MOTOR PARTS GROUP WET END PARTS GROUP WET END PA...

Page 49: ...C010 091ANC010 091ANC010 091ANC010 091ANC010 091ANC010 1 10 SCREW 091ANC014 091ANC014 091ANC014 091ANC014 091ANC014 091ANC014 4 11 O RING 091ANC507 091ANC507 091ANC507 091ANC507 091ANC507 091ANC507 3...

Page 50: ...OTHER THAN MAXIMUM FLOW REFER TO HYDRAULIC INSTITUTE STANDARD ASI HI 9 8 SECTION 9 8 7 B INMERSI N M NIMA EN M X FLUJO DE LA BOMBA C INMERSI N M NIMA ABSOLUTA EN EL M X FLUJO DE LA BOMBA A A LA ENTRAD...

Page 51: ...SST Par de apriete N m 316 SST 1 4 20 6 25 8 5 6 6 8 9 1 4 28 7 80 10 6 8 3 11 3 5 16 18 11 14 9 11 5 15 6 5 16 24 11 8 16 0 12 3 16 7 3 8 16 20 27 1 20 6 27 9 3 8 24 21 6 29 3 22 6 30 6 7 16 14 31 3...

Page 52: ...p espec ficamente rechaza las garant as impl citas de comerciabilidad e idoneidad para un prop sito en particular Ninguna garant a o declaraci n hecha en cualquier momento por cualquier representante...

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