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11

M6 x 40 

Cup Head Bolt

TAP IN WITH 

A HAMMER

M6 X 16 

Washer

M6 X 16 Washer

M6 X 16 

Washer

M6 x 65 Cup Head Bolt

M6 Nyloc Nut

M6 Nylock 

Nut

17. Lift the wooden spacer 

P

 from the castle 

E

 to allow 

the warp roller 

Z

 to fit between the uprights without 

twisting them. Then place the warp roller between the 
back uprights 

C

 and 

CX

 by locating the shaft of the 

warp roller into the nylon bush in 

CX

. Secure the warp 

roller by tapping a 5/8 x 75 Steel Shaft through the 
nylon bush in 

C

 and into 

Z

18. Fully thread two screw hooks into the brake lever 

W

 and 

one screw hook into the hole underneath 

FX

19. Push a 

M6 x 65 Cup Head Bolt

 through the castle side 

EX 

and tap the head into the wood with a hammer. Place 
the brake lever 

W

, a 

M6 X 16 Washer

 and then a 

M6 

Nylock Nut 

onto the bolt. Don’t overtighten as the brake 

lever must move freely.

20. Push the 

M6 x 40 Cup Head Bolt 

through the upright 

CX 

and tap the head into the wood with a hammer. Then locate a M6 x 16

 

Washer, 

Brass Spacer M11 x 4

, the loop of the brake cable,  

M6 X 16 Washer 

and 

M6 Nylock Nut

 onto the bolt and tighten firmly. 

Adjust the screw hooks in the turnbuckle until they are both in the middle of their thread range. Wind the cable around the 
brake drum 4 times in the direction illustrated starting with the cable closest to the upright CX and attach the turnbuckle to 
the screw hook at the end of the brake lever 

W

.

21. Locate the spring between the screw hooks in 

FX

 and brake lever 

W

 

NOTE:

 

If the brake does not easily release check the following:

  a) That the wire rope is wound evenly on the brake drum and is not crossed over.
  b) That the wire cable has been wound in the correct direction.
  c) Adjust the turnbuckle until the cable grips the brake drum but releases when the brake lever is depressed.

Summary of Contents for Jack Loom

Page 1: ...will replace the item To validate our guarantee please visit our website or write to us Ashford Handicrafts Limited Factory and Showroom 415 West Street PO Box 474 Ashburton 7700 New Zealand Telephone...

Page 2: ...b candlewax on the threads of the wood screws to make assembly easier Checkhardware against full size illustration To make assembly easier use candle waxon the screws ASSEMBLY INSTRUCTIONS FOR THE ASH...

Page 3: ...Pan Head Screw 2 6 x Pan Head Screw 1 M11 x 4 Brass Spacer 1 6 5 x 40 Cotter Pin 3 50mm Screw Hook 1 M8 Hex Nut 1 M10 Hex Nut 1 M8 Nylock Nut 15 M6 Nylock Nut 16 M11 Rubber Buffer 2 M16 Rubber Buffer...

Page 4: ...40 Cotter Pin 2 M16 Rubber Buffer 16 M11 Rubber Buffer 2 6 x Pan Head Screw 9 M6 x 65 Cup Head Bolt 1 M8 x 50 Hex Head Bolt 6 M6 x 80 Hex Head Bolt 2 M6 x 65 Hex Head Bolt 2 M6 x 100 Hex Head Bolt 4...

Page 5: ...5 PARTS...

Page 6: ...6 Washer M6 x 80 Hex Head Bolt ASSEMBLY OF THE LOOM 1 Assemble the base using M6 x 80 Hex Head Bolt M6 X 16 Washer and M6 Barrel Nut Note The holes in rail BX are to the top Nylon bushes in parts C an...

Page 7: ...the castle sides E and EX with M6 x 65 Cup Head Bolts M6 X 16 Washer and M6 Nylock Nuts Tap in with a hammer Note The rubber buffer is to the top 4 Secure one rail M to blocks O using two 8 x 2 Screw...

Page 8: ...F left and FX right FX has a counter bored hole on the outside 9 Attach but do not tighten FX to DX with a M6 x 80 Hex Head Bolt M6 X 16 Washer and M6 Barrel Nut and attach to EX with the M6 x 180 Thr...

Page 9: ...ng down 13 Attach the ratchet dog to the right cloth beam support FX using a M8 x 50 Hex Head Bolt M10 Hex Nut M8 x 19 Washer and M8 Nylock Nut Tap the head of the bolt into the counter bored hole Do...

Page 10: ...od with a hammer Then attach spacer P through the hole with a M6 x 22 Washer and nylon knob 16 Push a M6 x 50 Cup Head Bolt through the inside of castle side EX and tap the head of the bolt into the w...

Page 11: ...on t overtighten as the brake lever must move freely 20 Push the M6 x 40 Cup Head Bolt through the upright CX and tap the head into the wood with a hammer Then locate a M6 x 16 Washer Brass Spacer M11...

Page 12: ...Hook and then clip the stainless steel rods over the hooks The hooks prevent the bars from sagging when being raised or pulling out when the warp is being advanced M8 x 100 Cup Head Bolt M8 Hex Nut 3...

Page 13: ...onto the castle It is easily removable for access to the shafts Important Make sure the ends of the top rails are flush with castle sides If not the shafts can be tight in the nylon guides 27 Locate t...

Page 14: ...28 Tap the beater stops into the castle sides E and EX Note the lead holes for the screws face out Use wood glue if necessary They should project approx 70mm 2 Then attach the M16 Rubber Buffer to th...

Page 15: ...15 Examples of tie ups Illu No 27 Warp 1 40 Weft 1 40 Thursday 27 January 2011 3 26 p m Two x Two Twill with Tabby on treadles 1 and 10 Backed Twill...

Page 16: ...e in the warp roller and out the large hole Then push a texsolv peg through the cord The peg pulls down flat into the large hole Use the third warp stick for your end warp stick refer to warp instruct...

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