Aseptico AEU-425CF Operation, Service Manual & Parts List Download Page 7

Page 5

Re-assembly is done in the reverse order. Note: Ensure

that the common-marked side of water Solenoid is con-

nected to line coming from Plumbing Module.

SCALER/MOTOR TOGGLE SWITCH (PN 875041):

Remove  Toggle  Switch  10-pin  cable  connector  from

Power/Display Board (see Fig. 12). Remove the red and

black wires coming from Three-Way Solenoid. Remove

the two brown wires coming from Scaler. Locate and

cut  the  violet  and  black  wires  from  Toggle  Switch.

Remove Switch with 3/16" box-end wrench.  
Reassemble in the reverse order. Place red wire from

Three-Way  Solenoid  into  pin  7  of  cable  connector.

Place brown wire with fuse from the Scaler into pin 8.

Place black wire from Solenoid into pin 9 and remain-

ing brown wire from Scaler into pin 10. Ensure that the

wires  are  secure  in  cable  connector.  Solder  and  heat

shrink  violet  and  black  wires  back  together.  Reinstall

cable connector into Power/Display Board.

SCALER TUBE AND HANDPIECE (PN 730500):

Remove  Scaler  Tube  from  fitting  on  Scaler  Coolant

Adjustment  Valve  (see  Fig.  13).  Cut  black  and  white

wire coming from Tube. Remove cable tie and binding

string. Pull Tube out thru chassis hole.
Reassemble in the reverse order. After Tube has been

inserted thru chassis hole, install cable tie around Tube

just above the grommet in chassis and tie off binding

string  around  Scaler  Coolant  Adjustment  Valve.  Trim

Tube  and  wires  to  fit.  Re-attach  Tube  to  fitting  on

Adjustment Valve, and solder and heat shrink the wires.

Fill Tube with RTV to prevent pull out.

SCALER POTENTIOMETER (PN 810164):

Make  a  sketch  of  the  Potentiometer  orientation  and

wiring going to the cable connector in Scaler Assembly

(see  Fig.  13).  De-solder  orange,  red  and  brown  wires

coming  from  Scaler  to  Potentiometer.  Remove

Potentiometer with a ½" box-end wrench.
Reassemble  in  the  reverse  order.  Trim  tab  off

Potentiometer prior to reinstalling. Re-solder and heat

shrink wires according to sketch. Also refer to electrical

schematics.

SCALER MODULE (PN 730500):

Disconnect the wires from Power Receptacle to Power

Switch (see Fig. 14). Disconnect cable connectors from

Secondary  Fuses  to  the  Power/Display  Board.  Slide

cover back from Scaler and remove connector.  Remove

nuts  and  washers  holding  down  the  Scaler  plate  with

5/16" socket. Turn plate upside down and remove screws

with  #1 Phillips head screwdriver. Remove the module.
Reassembly is done in the reverse order.

Figure 12

Scaler

Assy

Figure 13

Scaler

Potentio-

meter

Black

&

White

Wires

Cable

Tie

Scaler Assy

Scaler

Coolant

Adjustment

Valve

Scaler

Tube

Scaler

Binding

String

Figure

Secondary

Fuse (x2)

Secondary

Fuses

Cable

Connectors

Scaler Mtg

Hdwre

Power

Receptacle

Scaler

Assembly

w/Plate

Power

Switch

Scaler/

Motor

Toggle 

Switch

Violet

Wire

Toggle

Switch

10-Pin Cable

Connector

Black

Wire

Brown

Wires

Three-Way

Solenoid

Summary of Contents for AEU-425CF

Page 1: ...SERVICE MANUAL PARTS LIST AEU 425CF AEU 425CFH Portable Dental System NSN 6520 01 508 9583 TRANSPORT II...

Page 2: ...wo Way Solenoid 4 Scaler Motor Toggle Switch 5 Scaler Tube and Handpiece 5 Scaler Potentiometer 5 Scaler Module 5 Three Way Solenoid 6 Fan and Compressor Cover 6 Compressor Motor 6 Capacitor 7 Flow Bl...

Page 3: ...understand how the AEU 425CF CFH Transport II MDS portable dental system works thereby reducing service time Parts drawings parts photographs and schematic diagrams show compo nents in their actual pl...

Page 4: ...h to 9 part water Remove water reser voir and discard residual water Replace empty water reservoir and air purge all waterlines Fill water reser voir with bleach solution Run bleach through all lines...

Page 5: ...imately where previously installed POWER SWITCH PN 830018 Remove wire terminals from Switch see Figs 8a 8b Press tabs in on Switch and remove Switch Remove cover and place on new Switch Place new Swit...

Page 6: ...CEPTACLE PN 875026 Remove cable connector from Power Display Board see Fig 11 Remove ground wire from ground stud with 5 16 socket Remove connector from chassis with 3 4 open end wrench Reassembly is...

Page 7: ...f binding string around Scaler Coolant Adjustment Valve Trim Tube and wires to fit Re attach Tube to fitting on Adjustment Valve and solder and heat shrink the wires Fill Tube with RTV to prevent pull...

Page 8: ...ASSEMBLY Remove rubber feet on bottom of unit case to expose screws see Fig 17 Remove the four mounting screws with 3 Phillips head screwdriver Remove cable tie holding down wires on Motor Remove grou...

Page 9: ...ilter plate to standoffs Remove plate and fittings from Filter Reassemble in the reverse order It is suggested that Lex 8 lubricant seal P N 490061 be applied to fitting to prevent leakage THREE WAY A...

Page 10: ...P N 860004 to cathode bar side Attach Pressure Sensor to bracket and reinstall tubing and connectors Note Refer to electrical schematic for electrical connections It is best not to attach bracket to...

Page 11: ...apply heat shrink Reattach nut PLUMBING CHASSIS Cont d SYRINGE PN TA 90D Unscrew handle from Syringe head see Fig 22 Remove tube clamps and tubes from fittings on Syringe head Remove tube clamps from...

Page 12: ...4 5 7 8 6 9 13 14 10 12 11 15 17 16 18 Inside Container Inside Container 19 20 21 22 23 26 24 25 15 17 16 18 Inside Container Inside Container 27 28 30 29 31 32 33 34 35 36 37 38 Note Item No 35 Show...

Page 13: ...011 1 21 FTN QD CPC PANEL MNT 1 4 MOD 730352 08 1 22 BAFFLE AEU 425 SALIVA BOTTLE 461150 1 23 BOTTLE 1 PINT LID AEU 425 MOD 730272 04 1 24 FTN QD CPC ELBOW MALE 1 2 BARB 730355 1 25 TUBING ASEPSI FLEX...

Page 14: ...Page 12 39 40 41 42 43 44 45 46 47 48 49 38 50 51 52 53 25 55 56 57 58 59 54 61 62 65 63 64 67 66 69 68 70 71 72 73 75 76 77 74 78 213 216 60...

Page 15: ...FILTER MOTOR VENTURI AEU 425CF 330488 1 60 BODY VENTURI 461851 1 61 FTN 1 8 MPT X 3 8 BARB MODIFID 730366 08 1 62 FTN 1 4 HOSE BARB 1 8FPT STRT 730498 1 63 TIE WRAP 4 PICO WHT BINSTOCK 510137 11 64 T...

Page 16: ...89 90 91 92 93 94 95 96 97 98 87 99 100 84 102 104 Note Item No 103 Shown on Page 16 106 81 107 Note Capacitor Part of Vacuum Pump 730503 86 112 114 116 117 86 38 120 122 82 113 111 115 119 118 121 1...

Page 17: ...IA MNTNG 730245 1 102 NUT HEX 4 40 STNLS BINSTOCK 510434 10 103 SPACER NYL 4 40X5 8LX1 4OD HEX 510478 4 104 WASHER FLAT STNLS 4 BINSTOCK 510192 6 105 VALVE AIR PILOT 2WAY W O EX NO 730264 1 106 FILTER...

Page 18: ...38 86 84 139 8 76 42 41 84 83 84 83 123 134 135 137 138 136 142 132 130 131 128 129 148 127 141 140 143 144 125 167 133 104 103 168 169 164 161 162 163 157 155 158 159 156 160 172 153 165 154 152 166...

Page 19: ...ONE 281IDX 375OD 70 DURO GRAY 730489 2 0 Ft 149 WIRE PVC 22 1000FT RED 2 1007 22730 2 BINSTOCK 870044 4 58 Ft 150 CONN 1 TERM CRIMP LOOSE 22 30 BINSTOCK 860023 11 151 CONN 1 HSNG LOCK POL 2 PIN 860076...

Page 20: ...Page 18 84 37 38 190 189 188 181 182 192 186 102 191 187 193 194 195 174 183 173 180 175 176 177 214 179 178 184 185...

Page 21: ...HOLDER 5X20MM PAN MNTG SHK SAFE 830090 2 184 FUSE 5X20MM SLO BLO 6 3A 250V 830078 4 185 POWER INLET W FUSE HOLDR 2POLE LINE FILTERED 840067 1 186 PCB ASSY AEU 425 POWER CONTROL 330350 1 187 WASHER FLA...

Page 22: ...Page 20 201 86 35 Note AE 42INV Inverter is Optional Equipment 202 203 204 197 198 199 196 200 209 205 212 211 207 206 208 Note Items No 213 214 215 Shown on Pages 12 18 14 respectively 213 214 215...

Page 23: ...35 730487 1 211 HEAT SHRINK 1 8 BLUE 870255 0 75 Ft 212 CASE MIL SPEC ADC 08 W FOAM ARMY GREEN USED ON AEU 425 410097 08 1 213 TUBE AEU 425 VACUUM 461498 1 214 M S STNLS FLAPHL 4 40X3 8 BINSTOCK 51011...

Page 24: ...1 5 Hg 36 8 liters min Air Reserve Capacity Standard 45 8 cu in 750 cc Water Reservoir Capacity 25 4 fl oz 0 75 liter Water Flow 6 5 fl oz min 0 192 liters min High Volume Waste Tank Capacity 0 2 gal...

Page 25: ...Page 23 Notes...

Page 26: ......

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Page 28: ...le WA 98072 1548 1 800 426 5913 425 487 3157 Fax 425 487 2608 email info aseptico com Internet www aseptico com For Further Service And Or Technical Assistance Contact P N 420362 Rev O ECO 13997 11 20...

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