Aseptico AEU-425CF Operation, Service Manual & Parts List Download Page 6

Page 4

DISASSEMBLY 

- Cont’d

TOGGLE VALVES (PN 730010 - Qty 3):

There are three Toggle Valves on Electronics Module:

1.)  Scaler  Coolant  On/Off  Switch;  2.)  Handpiece

Coolant  On/Off  Switch;  and,  3.)  Handpiece  Coolant

Air On/Off Switch. All three Valves can be disassem-

bled in a similar fashion.

Remove tubes from Valve (see Fig. 10). Loosen internal

nut with 9/16” thin box-end wrench until outer nut can

be  removed  by  hand.  Note  orientation  of  Valve.

Remove  outer  nut  and  Valve.  Remove  fittings  and

attach to new Valve.
Reassemble  with  orientation  as  before.  Loosen  inner

nut so that outer nut can be brought to the chamfer.

Use 9/16” open-end wrench on upper body and tighten

internal nut with 9/16” thin open-end wrench. This will

avoid damage to the outer surface. 

NEEDLE VALVES (PN 730066 - Qty 2):

There are two Needle Valves on Electronics Module:

1.)  Scaler  Coolant  Adjust  Valve;  and,  2.)  Handpiece

Coolant Flow Adjust Valve. Both Valves can be disas-

sembled in a similar fashion.

Remove the Valve knob with a 1/16” Allen wrench (see

Fig.  10).  Note  orientation  of  Valve  prior  to  removal.

Remove  tubes  from  Valve.  Loosen  inner  nut  with  a

9/16”  thin  open-end  wrench  until  outer  nut  removes

freely by hand. Remove outer nut and Valve. Remove

fittings and attach to new Valve.
Reassembly  with  orientation  as  before.  Loosen  inner

nut so that outer nut can be brought flush to valve sur-

face. Use a 9/16” open-end wrench on upper body and

tighten internal nut with 9/16” thin open-end wrench.

This  will  avoid  damage  to  outer  surface.  Ensure  that

valve is turned to closed position and replace knob.

FOOT SWITCH RECEPTACLE (PN 875026):

Remove  cable  connector  from  Power/Display  Board

(see  Fig.  11).  Remove  ground  wire  from  ground  stud

with 5/16” socket. Remove connector from chassis with

3/4” open end wrench.
Reassembly  is  done  in  reverse  order.  Ensure  that  all

ground terminals are reinstalled.

MOTOR RECEPTACLE (PN 875048):

Remove  cable  connector  from  Power/Display  Board

(see  Fig.  11).  Remove  ground  wire  from  ground  stud

with  5/16”  socket.  Remove  wires  from  Two-Way

Solenoid  from  the  connector.  Remove  water  line  and

air  line  from  barb.  This  can  be  accomplished  with  a

small  pair  of  scissors.  Note  orientation  of  connector.

Remove  four  nuts  and  washers  with    1/4”  socket.

Remove connector from chassis.
Reassembly is done in reverse order. Place connector

back in same orientation as before. Place water line to

barb  closest  to  Grn/Yel  ground  wire.  Insert  Solenoid

wires into connector. Ensure that terminals are firmly in

connector. Re-attach hardware and connector. Ensure

that all ground terminals are reinstalled.

TWO-WAY SOLENOID (PN 730469 - Qty 2):

There  are  two  Two-Way  Solenoids  on  the  Electronics

Module: 1.) Water On/Off to Motor and Scaler; and, 2.)

Air On/Off to Motor. Both Valves can be disassembled

in a similar fashion.

The  two  Two-Way  Solenoids  are  the  two  valves  with

blue wires (see Fig. 11). Remove tubing from Solenoid.

Remove  Motor  Cable  Connector  from  Power/Display

Board. Remove two blue wires from Connector going to

the  Solenoid.    Remove  Solenoid  button-head  screws

with 1/16" allen wrench. Remove fittings from Solenoid

and place on new Solenoid.

Fittings

Needle Valve

Knob

Toggle Valve

(x3)

Needle Valve

(x2)

Outer

Nut

Figure 10

Inner

Nut

Foot Switch

Cable

Connector

Motor Receptacle

Cable Connector

Foot Switch

Receptacle

Motor

Receptacle

Ground

Stud

Figure 11

Two-Way

Solenoid

(Water)

Fitting

Summary of Contents for AEU-425CF

Page 1: ...SERVICE MANUAL PARTS LIST AEU 425CF AEU 425CFH Portable Dental System NSN 6520 01 508 9583 TRANSPORT II...

Page 2: ...wo Way Solenoid 4 Scaler Motor Toggle Switch 5 Scaler Tube and Handpiece 5 Scaler Potentiometer 5 Scaler Module 5 Three Way Solenoid 6 Fan and Compressor Cover 6 Compressor Motor 6 Capacitor 7 Flow Bl...

Page 3: ...understand how the AEU 425CF CFH Transport II MDS portable dental system works thereby reducing service time Parts drawings parts photographs and schematic diagrams show compo nents in their actual pl...

Page 4: ...h to 9 part water Remove water reser voir and discard residual water Replace empty water reservoir and air purge all waterlines Fill water reser voir with bleach solution Run bleach through all lines...

Page 5: ...imately where previously installed POWER SWITCH PN 830018 Remove wire terminals from Switch see Figs 8a 8b Press tabs in on Switch and remove Switch Remove cover and place on new Switch Place new Swit...

Page 6: ...CEPTACLE PN 875026 Remove cable connector from Power Display Board see Fig 11 Remove ground wire from ground stud with 5 16 socket Remove connector from chassis with 3 4 open end wrench Reassembly is...

Page 7: ...f binding string around Scaler Coolant Adjustment Valve Trim Tube and wires to fit Re attach Tube to fitting on Adjustment Valve and solder and heat shrink the wires Fill Tube with RTV to prevent pull...

Page 8: ...ASSEMBLY Remove rubber feet on bottom of unit case to expose screws see Fig 17 Remove the four mounting screws with 3 Phillips head screwdriver Remove cable tie holding down wires on Motor Remove grou...

Page 9: ...ilter plate to standoffs Remove plate and fittings from Filter Reassemble in the reverse order It is suggested that Lex 8 lubricant seal P N 490061 be applied to fitting to prevent leakage THREE WAY A...

Page 10: ...P N 860004 to cathode bar side Attach Pressure Sensor to bracket and reinstall tubing and connectors Note Refer to electrical schematic for electrical connections It is best not to attach bracket to...

Page 11: ...apply heat shrink Reattach nut PLUMBING CHASSIS Cont d SYRINGE PN TA 90D Unscrew handle from Syringe head see Fig 22 Remove tube clamps and tubes from fittings on Syringe head Remove tube clamps from...

Page 12: ...4 5 7 8 6 9 13 14 10 12 11 15 17 16 18 Inside Container Inside Container 19 20 21 22 23 26 24 25 15 17 16 18 Inside Container Inside Container 27 28 30 29 31 32 33 34 35 36 37 38 Note Item No 35 Show...

Page 13: ...011 1 21 FTN QD CPC PANEL MNT 1 4 MOD 730352 08 1 22 BAFFLE AEU 425 SALIVA BOTTLE 461150 1 23 BOTTLE 1 PINT LID AEU 425 MOD 730272 04 1 24 FTN QD CPC ELBOW MALE 1 2 BARB 730355 1 25 TUBING ASEPSI FLEX...

Page 14: ...Page 12 39 40 41 42 43 44 45 46 47 48 49 38 50 51 52 53 25 55 56 57 58 59 54 61 62 65 63 64 67 66 69 68 70 71 72 73 75 76 77 74 78 213 216 60...

Page 15: ...FILTER MOTOR VENTURI AEU 425CF 330488 1 60 BODY VENTURI 461851 1 61 FTN 1 8 MPT X 3 8 BARB MODIFID 730366 08 1 62 FTN 1 4 HOSE BARB 1 8FPT STRT 730498 1 63 TIE WRAP 4 PICO WHT BINSTOCK 510137 11 64 T...

Page 16: ...89 90 91 92 93 94 95 96 97 98 87 99 100 84 102 104 Note Item No 103 Shown on Page 16 106 81 107 Note Capacitor Part of Vacuum Pump 730503 86 112 114 116 117 86 38 120 122 82 113 111 115 119 118 121 1...

Page 17: ...IA MNTNG 730245 1 102 NUT HEX 4 40 STNLS BINSTOCK 510434 10 103 SPACER NYL 4 40X5 8LX1 4OD HEX 510478 4 104 WASHER FLAT STNLS 4 BINSTOCK 510192 6 105 VALVE AIR PILOT 2WAY W O EX NO 730264 1 106 FILTER...

Page 18: ...38 86 84 139 8 76 42 41 84 83 84 83 123 134 135 137 138 136 142 132 130 131 128 129 148 127 141 140 143 144 125 167 133 104 103 168 169 164 161 162 163 157 155 158 159 156 160 172 153 165 154 152 166...

Page 19: ...ONE 281IDX 375OD 70 DURO GRAY 730489 2 0 Ft 149 WIRE PVC 22 1000FT RED 2 1007 22730 2 BINSTOCK 870044 4 58 Ft 150 CONN 1 TERM CRIMP LOOSE 22 30 BINSTOCK 860023 11 151 CONN 1 HSNG LOCK POL 2 PIN 860076...

Page 20: ...Page 18 84 37 38 190 189 188 181 182 192 186 102 191 187 193 194 195 174 183 173 180 175 176 177 214 179 178 184 185...

Page 21: ...HOLDER 5X20MM PAN MNTG SHK SAFE 830090 2 184 FUSE 5X20MM SLO BLO 6 3A 250V 830078 4 185 POWER INLET W FUSE HOLDR 2POLE LINE FILTERED 840067 1 186 PCB ASSY AEU 425 POWER CONTROL 330350 1 187 WASHER FLA...

Page 22: ...Page 20 201 86 35 Note AE 42INV Inverter is Optional Equipment 202 203 204 197 198 199 196 200 209 205 212 211 207 206 208 Note Items No 213 214 215 Shown on Pages 12 18 14 respectively 213 214 215...

Page 23: ...35 730487 1 211 HEAT SHRINK 1 8 BLUE 870255 0 75 Ft 212 CASE MIL SPEC ADC 08 W FOAM ARMY GREEN USED ON AEU 425 410097 08 1 213 TUBE AEU 425 VACUUM 461498 1 214 M S STNLS FLAPHL 4 40X3 8 BINSTOCK 51011...

Page 24: ...1 5 Hg 36 8 liters min Air Reserve Capacity Standard 45 8 cu in 750 cc Water Reservoir Capacity 25 4 fl oz 0 75 liter Water Flow 6 5 fl oz min 0 192 liters min High Volume Waste Tank Capacity 0 2 gal...

Page 25: ...Page 23 Notes...

Page 26: ......

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Page 28: ...le WA 98072 1548 1 800 426 5913 425 487 3157 Fax 425 487 2608 email info aseptico com Internet www aseptico com For Further Service And Or Technical Assistance Contact P N 420362 Rev O ECO 13997 11 20...

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