Aseptico AEU-425CF Operation, Service Manual & Parts List Download Page 4

Page 2

To  verify  the 

scaler

,  switch  the  SCALER/MOTOR

selector switch (Fig. 5) to SCALER. With a tip on the

scaler, turn the coolant toggle to the ON position and

open the coolant flow prior to stepping on the pedal.

Step on the pedal and place the tip on a piece of metal

(penny, etc.) and verify that fluid is present and a high

pitch  noise  is  present.  Note:  If  the  motor  coolant

ON/OFF toggle switch is in the ON position, a small

amount of water will be present at the handpiece due to

the  switching  of  the  three  way  solenoid  for  the

motor/scaler.
The above describes a basic inspection and verification

of the AEU-425CF/CFH system. If the unit still does

not  perform  as  required,  further  diagnosis  of  compo-

nents in the system may require service Use the Trouble

Shooting  section  as  a  guide  to  symptoms  and  appro-

priate procedures to fix various problems.

Cleaning and Lubrication

When servicing the AEU-425CF/CFH Military Dental

System,  the  parts  of  any  component  disassembled

should be thoroughly cleaned and inspected before re-

assembly.  A  hot  detergent  solution  is  an  effective

cleaner  on  all  non-electrical  parts.  Flush  all  non-

electrical parts with clear, hot water. Abrasive cleaners

have  the  potential  to  damage  surface  finishes  and

should be avoided. Any wiping should be done with a

soft, lint free cloth.
Electrical parts should be cleaned with an appropriate

electrical parts cleaner or air.

CAUTION

:  Use  only  NON-foaming  cleansers  in  the

vaccum lines.
Use  a  silicone  base  lubricating  grease,  such  as  Dow

Corning  No.  103  to  lubricate  O-rings,  oral  evacuator

valves, and seals in the system. Before performing any

reassembly of parts that contain O-rings or seals, apply

a light coat of silicone grease. This will make installa-

tion easier and prevent the O-rings or seals from being

damaged.
WATER LINES - Prepare a 1:10 bleach solution (1 part

household bleach to 9 part water). Remove water reser-

voir and discard residual water. Replace empty water

reservoir and air purge all waterlines. Fill water reser-

voir with bleach solution. Run bleach through all lines.

Allow bleach solution to stand in lines for 10 minutes.

Remove water reservoir and discard bleach. Flush all

lines thoroughly with clean water. Air purge and leave

the lines dry until the next use.

The system has two ways of removing moisture from the

air.  A  removable  air  chamber  and  a  drainable  filter

prior to the syringe. To remove condensation from the

air  bottle,  discharge  the  system  and  remove  the  air

bottle  and  shake  out  the  condensation.  To  remove

moisture  from  the

filter,  open  the  valve

on  the  filter  in  the

rear left corner of the

plumbing 

chassis

(Fig.  4).  Air  filter

requires replacement

if it becomes clogged

and restricts air flow.

Vacuum waste container lids should be sealed and hold-

ing a vacuum when in operation. HVE solids collector

screen should be inspected for blockage and cleaned or

replaced  if  necessary.  Waste  sensor  operation  can  be

checked by turning HVE vacuum on and tilting waste

containers upside down individually and verifying that

the motor turns off and waste full indicator light comes

on.

To  verify  the 

electric  handpiece  motor

,  first  connect

motor to motor receptacle and connect a handpiece to

motor. Place a bit into the handpiece and secure. Switch

the SCALER/MOTOR selector switch on the electrical

chassis  to  MOTOR  (see  Figure  5).  Turn  the  coolant

toggle to the OFF position. Step on the foot pedal and

verify  that  the  motor  is  running.  Press  the  reverse

button and verify that the buzzer is on and the drill has

reversed direction. To check for water, use a handpiece

with a water connector or check the motor to confirm

that water is coming from the stem. Turn the coolant

toggle to the ON position and adjust the coolant flow to

open  prior  to  stepping  on  the  foot  pedal.  Verify  that

water is coming out the tube.

Figure 5

Selector Switch

Inspection and Operation Verification - 

Cont’d

Figure 4

Air Filter

Drain

Valve

Summary of Contents for AEU-425CF

Page 1: ...SERVICE MANUAL PARTS LIST AEU 425CF AEU 425CFH Portable Dental System NSN 6520 01 508 9583 TRANSPORT II...

Page 2: ...wo Way Solenoid 4 Scaler Motor Toggle Switch 5 Scaler Tube and Handpiece 5 Scaler Potentiometer 5 Scaler Module 5 Three Way Solenoid 6 Fan and Compressor Cover 6 Compressor Motor 6 Capacitor 7 Flow Bl...

Page 3: ...understand how the AEU 425CF CFH Transport II MDS portable dental system works thereby reducing service time Parts drawings parts photographs and schematic diagrams show compo nents in their actual pl...

Page 4: ...h to 9 part water Remove water reser voir and discard residual water Replace empty water reservoir and air purge all waterlines Fill water reser voir with bleach solution Run bleach through all lines...

Page 5: ...imately where previously installed POWER SWITCH PN 830018 Remove wire terminals from Switch see Figs 8a 8b Press tabs in on Switch and remove Switch Remove cover and place on new Switch Place new Swit...

Page 6: ...CEPTACLE PN 875026 Remove cable connector from Power Display Board see Fig 11 Remove ground wire from ground stud with 5 16 socket Remove connector from chassis with 3 4 open end wrench Reassembly is...

Page 7: ...f binding string around Scaler Coolant Adjustment Valve Trim Tube and wires to fit Re attach Tube to fitting on Adjustment Valve and solder and heat shrink the wires Fill Tube with RTV to prevent pull...

Page 8: ...ASSEMBLY Remove rubber feet on bottom of unit case to expose screws see Fig 17 Remove the four mounting screws with 3 Phillips head screwdriver Remove cable tie holding down wires on Motor Remove grou...

Page 9: ...ilter plate to standoffs Remove plate and fittings from Filter Reassemble in the reverse order It is suggested that Lex 8 lubricant seal P N 490061 be applied to fitting to prevent leakage THREE WAY A...

Page 10: ...P N 860004 to cathode bar side Attach Pressure Sensor to bracket and reinstall tubing and connectors Note Refer to electrical schematic for electrical connections It is best not to attach bracket to...

Page 11: ...apply heat shrink Reattach nut PLUMBING CHASSIS Cont d SYRINGE PN TA 90D Unscrew handle from Syringe head see Fig 22 Remove tube clamps and tubes from fittings on Syringe head Remove tube clamps from...

Page 12: ...4 5 7 8 6 9 13 14 10 12 11 15 17 16 18 Inside Container Inside Container 19 20 21 22 23 26 24 25 15 17 16 18 Inside Container Inside Container 27 28 30 29 31 32 33 34 35 36 37 38 Note Item No 35 Show...

Page 13: ...011 1 21 FTN QD CPC PANEL MNT 1 4 MOD 730352 08 1 22 BAFFLE AEU 425 SALIVA BOTTLE 461150 1 23 BOTTLE 1 PINT LID AEU 425 MOD 730272 04 1 24 FTN QD CPC ELBOW MALE 1 2 BARB 730355 1 25 TUBING ASEPSI FLEX...

Page 14: ...Page 12 39 40 41 42 43 44 45 46 47 48 49 38 50 51 52 53 25 55 56 57 58 59 54 61 62 65 63 64 67 66 69 68 70 71 72 73 75 76 77 74 78 213 216 60...

Page 15: ...FILTER MOTOR VENTURI AEU 425CF 330488 1 60 BODY VENTURI 461851 1 61 FTN 1 8 MPT X 3 8 BARB MODIFID 730366 08 1 62 FTN 1 4 HOSE BARB 1 8FPT STRT 730498 1 63 TIE WRAP 4 PICO WHT BINSTOCK 510137 11 64 T...

Page 16: ...89 90 91 92 93 94 95 96 97 98 87 99 100 84 102 104 Note Item No 103 Shown on Page 16 106 81 107 Note Capacitor Part of Vacuum Pump 730503 86 112 114 116 117 86 38 120 122 82 113 111 115 119 118 121 1...

Page 17: ...IA MNTNG 730245 1 102 NUT HEX 4 40 STNLS BINSTOCK 510434 10 103 SPACER NYL 4 40X5 8LX1 4OD HEX 510478 4 104 WASHER FLAT STNLS 4 BINSTOCK 510192 6 105 VALVE AIR PILOT 2WAY W O EX NO 730264 1 106 FILTER...

Page 18: ...38 86 84 139 8 76 42 41 84 83 84 83 123 134 135 137 138 136 142 132 130 131 128 129 148 127 141 140 143 144 125 167 133 104 103 168 169 164 161 162 163 157 155 158 159 156 160 172 153 165 154 152 166...

Page 19: ...ONE 281IDX 375OD 70 DURO GRAY 730489 2 0 Ft 149 WIRE PVC 22 1000FT RED 2 1007 22730 2 BINSTOCK 870044 4 58 Ft 150 CONN 1 TERM CRIMP LOOSE 22 30 BINSTOCK 860023 11 151 CONN 1 HSNG LOCK POL 2 PIN 860076...

Page 20: ...Page 18 84 37 38 190 189 188 181 182 192 186 102 191 187 193 194 195 174 183 173 180 175 176 177 214 179 178 184 185...

Page 21: ...HOLDER 5X20MM PAN MNTG SHK SAFE 830090 2 184 FUSE 5X20MM SLO BLO 6 3A 250V 830078 4 185 POWER INLET W FUSE HOLDR 2POLE LINE FILTERED 840067 1 186 PCB ASSY AEU 425 POWER CONTROL 330350 1 187 WASHER FLA...

Page 22: ...Page 20 201 86 35 Note AE 42INV Inverter is Optional Equipment 202 203 204 197 198 199 196 200 209 205 212 211 207 206 208 Note Items No 213 214 215 Shown on Pages 12 18 14 respectively 213 214 215...

Page 23: ...35 730487 1 211 HEAT SHRINK 1 8 BLUE 870255 0 75 Ft 212 CASE MIL SPEC ADC 08 W FOAM ARMY GREEN USED ON AEU 425 410097 08 1 213 TUBE AEU 425 VACUUM 461498 1 214 M S STNLS FLAPHL 4 40X3 8 BINSTOCK 51011...

Page 24: ...1 5 Hg 36 8 liters min Air Reserve Capacity Standard 45 8 cu in 750 cc Water Reservoir Capacity 25 4 fl oz 0 75 liter Water Flow 6 5 fl oz min 0 192 liters min High Volume Waste Tank Capacity 0 2 gal...

Page 25: ...Page 23 Notes...

Page 26: ......

Page 27: ......

Page 28: ...le WA 98072 1548 1 800 426 5913 425 487 3157 Fax 425 487 2608 email info aseptico com Internet www aseptico com For Further Service And Or Technical Assistance Contact P N 420362 Rev O ECO 13997 11 20...

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