ASEA AC105VHES-1/2 Operation Manual Download Page 1

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Operations Manual

for the ASEA Power Systems

Models AC36VHES-1, AC36VHES-3, AC45VHES-1,

AC45VHES-3, AC54HES-1, and AC54VHES-3

Single and Three Phase, Water-Cooled

Shore Power Converters

P/N 604056

Issued 12/13/2013

Summary of Contents for AC105VHES-1/2

Page 1: ...ations Manual for the ASEA Power Systems Models AC36VHES 1 AC36VHES 3 AC45VHES 1 AC45VHES 3 AC54HES 1 and AC54VHES 3 Single and Three Phase Water Cooled Shore Power Converters P N 604056 Issued 12 13...

Page 2: ...tory of spare parts modules is maintained at our factory Our world wide sales support facilities also inventory a complement of spare parts and modules ASEA Power Systems is not responsible for conseq...

Page 3: ...1 2 75kVA 1 Phase Shore Power Converter AC75VHES 3 2 75kVA 3 Phase Shore Power Converter The Model AC45VHES can be paralleled to produce the following models AC90VHES 1 2 90kVA 1 Phase Shore Power Con...

Page 4: ...ances 15 5 1 3 Chilled Water Loop Requirements 17 5 2 ELECTRICAL INSTALLATION 19 5 2 1 Input Power Connections 20 5 2 2 Output Power Connections 20 5 2 3 Grounding 23 5 2 4 Multi Cabinet Connections 2...

Page 5: ...rt Load Sharing Use Paralleled Converters 50 7 4 GENERATOR FREQUENCY ANALYSIS 51 7 5 CONVERTER OUTPUT IMPEDANCE CONTROL 51 7 6 AGC CONTROL 52 7 7 kW HOUR METER AND MAXIMUM POWER LEVEL DISPLAY 53 7 8 C...

Page 6: ...rofessional skills and prudent care when performing the actions described by the text THE CAUTION SYMBOL TRIANGLE ENCLOSING AN EXCLAMATION POINT INDICATES A CONDITION THAT COULD SERIOUSLY DAMAGE EQUIP...

Page 7: ...PEDESTAL WITHOUT FIRST OPENING THE DOCK OR YACHT BREAKER FAILURE TO DO SO MAY RESULT IN DAMAGE TO THE CONVERTER AND PEDESTAL OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE REQUIRED REMOVE ALL...

Page 8: ...power form single or three phase voltage and frequency required by your yacht FIGURE 1 SYSTEM BLOCK DIAGRAM Dual conversion technology is the preferred technique for AC power conversion and was chosen...

Page 9: ...moved and replaced through the front panel for repair or power level upgrade System operation is managed through two basic operators A safety disconnect on the front of the enclosure is used for secur...

Page 10: ...8 rated load 4 1 2 Output Service Output Power Rating 36kVA 0 85 p f 45kVA 0 85 p f 54VA 0 80 p f Output Power Form Single Phase 220VAC 230VAC 240VAC and Two Phase 120 240VAC or Three Phase 120 208VAC...

Page 11: ...1 AC54VHES 1 1 220VRMS 164ARMS 205ARMS 245ARMS 1 230VRMS 156ARMS 196ARMS 235ARMS 1 240VRMS 150ARMS 187ARMS 225ARMS 2 120 240VRMS 150ARMS 187ARMS 225ARMS Output Form AC36VHES 3 AC45VHES 3 AC54VHES 3 3...

Page 12: ...er Control Membrane Switch Output ON OFF Control Ship s Power Control Membrane Switch Generator Shore Transfer Control Shore Power Metering Voltage Current Frequency kVA kW Load Converter Power Meteri...

Page 13: ...rature Range 0 50 C non condensing Internal Air Exchange Rate 900CFM ft3 min 1 530 m3 hour 4 2 3 Coolant Requirements Water Flow Rate 4 10 GPM range minimum and maximum respectively Coolant Flow Rate...

Page 14: ...wer requirements required form voltage and frequency Proper planning will speed up installation location and connection of the equipment Follow the suggested minimum clearances provided in Table 2 The...

Page 15: ...pplied to the structure of the converter Spacers shim stock may be added between the mounting surface and the converter mounting flanges to adjust the mounting plane If the system is to be mounted in...

Page 16: ...AC36VHES 1 3 AC45VHES 1 3 AC54VHES 1 3 Operations Manual 16 5 1 MECHANICAL INSTALLATION cont FIGURE 3 MECHANICAL OUTLINE...

Page 17: ...AC36VHES 1 3 AC45VHES 1 3 AC54VHES 1 3 Operations Manual 17 5 1 MECHANICAL INSTALLATION cont FIGURE 4 DECK MOUNTING PATTERN...

Page 18: ...ithin the converter c A flow control solenoid may be controlled by wiring its coil through a NO auxiliary switch added to the converter s K2 contactor This way flow will only be present when the conve...

Page 19: ...circuit breaker rated for the total system amperage to ease disconnection and provide a safe servicing environment in the event of converter failure Follow the table below when considering shore power...

Page 20: ...2 1 Input Power Connections The converter is supplied with compression type terminal blocks for input power connections These terminal blocks accept wires in the range of 250MCM to 6AWG approximately...

Page 21: ...configuration In the case of those power forms the Converter Output A B and C terminals are used Note that the N neutral terminal is not used but is still electrically live Two or split phase output f...

Page 22: ...pe portable cables Strip the insulation back exposing 1 of the bare conductor for all input output and grounding conductors Insert the prepared cables and strain relief assemblies into the prepared ho...

Page 23: ...acent to the output power connections Failure to do so may create conditions that may in turn cause injury or death to operators failure to do so will also result in the voiding of the equipment warra...

Page 24: ...t systems are constructed from one cabinet which serves as the system Master and an additional cabinet s which serves as the Slave s A paralleling cable assembly P N 605150 is shipped pre connected to...

Page 25: ...ments for such options vary in accordance with switchgear design and hence are beyond the scope of this Operations Manual Contact the factory for complete and specific system wiring drawings These can...

Page 26: ...t of switchgear and or power monitoring integration other options may be ordered and installed in a converter Installation requirements for such options vary in accordance with switchgear design and h...

Page 27: ...aker or switch to the converter Turn the disconnect 14 switch to the ON position After 1 3 seconds fans will be heard and the display will become active Allow the converter to initialize the display L...

Page 28: ...t If the system has been ordered with the Seamless Transfer option and the generator is on line the green LED 12A to the left of the GENERATOR 12 button will be lit Press the SHORE POWER 2 display but...

Page 29: ...uency and form The system is now in the Standby State NOTE It is normal under no load conditions for the currents to indicate 5 10 Amps flowing This level of current is due to the internal filters and...

Page 30: ...are included in this group one next to the SHIP S POWER CONVERTER 9 button the other next to the SHIP S POWER GENERATOR 12 button The LED 9A next to the CONVERTER button will be lit when the converte...

Page 31: ...ds to complete The generator can now be secured from operation If the generator is off line as indicated by the SHIP S POWER GENERATOR LED 12A being off the converter will immediately place itself on...

Page 32: ...he green shore power LED 7A on the Master and Slave cabinets should now be lit Measure the voltage being produced by the system by pressing the CONVERTER POWER 4 buttons on the Master and Slave cabine...

Page 33: ...THAL VOLTAGES ARE AUTOMATICALLY ROUTED WITHIN THE CONVERTER WHEN 1 INPUT POWER IS PRESENT 2 THE DISCONNECT SWITCH IS IN THE ON POSITION AND 3 AUTO RESTART IS ENABLED LETHAL VOLTAGES WILL BE AUTOMATICA...

Page 34: ...s Anytime the system status is FAILURE the converter will disable the Auto Restart feature The converter must be ON and ONLINE before Auto Restart may be enabled Pressing the SYSTEM STATUS button 5 wi...

Page 35: ...ER OFF 11 button The red Converter Power OFF indicator LED 11A should now be lit If the SUMMARY DISPLAY is active it should indicate CONVERTER OFFLINE Power has now been removed from the output but th...

Page 36: ...rter will match the generator in frequency voltage and phase over a several second period When the power forms are matched the converter will close the generator circuit breaker then open the converte...

Page 37: ...pressing the SYSTEM STATUS 5 and F3 13 buttons simultaneously The software protocol in use is indicated in the lower right corner SCPI or Modbus The software protocol is auto detected by the converte...

Page 38: ...When the Metering Isolation Option is installed in the converter the link to the chassis ground is removed The RS 232C serial port is a DE9S female 9 pin D subminiature connector The pinout of the co...

Page 39: ...5 2 RS 485 Modbus If included in the converter a Modbus Option converter optical isolator will be located adjacent to the RS 232C serial port see Figure 5 on page 22 The Modbus Option included conver...

Page 40: ...al isolator contains terminating jumpers used to link the T1 and T2 terminals to the B and A terminals respectively and provide internal terminating resistances Install such jumpers as indicated in Fi...

Page 41: ...verters now provide a Load Sharing system that manages the use of different capacity shore cords The various features are discussed in detail below Shore Cord Alarm The Shore Cord Alarm drives the Vol...

Page 42: ...clude a power management system that allows for automatic load shed the converter s Voltage Droop feature may be used to save up to 10 capacity by reducing the converter output voltage up to 5 1 to 5...

Page 43: ...ANSFER choices do not apply to a Slave converter The Shore Cord Alarm may be Enabled on both the Master and Slave Converters An alarm signal will be issued whenever the Alarm is enabled and the conver...

Page 44: ...this is an indication device and affects reporting and alarming only The peak and average overload capabilities are not affected by this setting Dynamic response to loading and equipment startup surg...

Page 45: ...always have the smaller of the two shore supplies This way peak demands that could possibly trip the Master s dockside circuit breaker which would shutdown the paralleled set would trip the Slave s do...

Page 46: ...Option cont From the front panel press the SHORE POWER F2 buttons and then Cord F1 to access the following screen Press More F1 or Less F2 to adjust the MASTER CAPACITY and SLAVE CORD CAPACITY Forwar...

Page 47: ...an be adjusted as appropriate to the yacht s conditions This recovery time is the time the droop will remain in place regardless of alarm or load level until returning to the nominal converter output...

Page 48: ...m up time before transferring The transfer is not initiated until Voltage Droop has occurred as the load savings afforded may have taken the converter out of Shore Cord Alarm From the front panel pres...

Page 49: ...cur when loading reaches the ALARM AT setting Quick Setup of Load Sharing paralleled Converters 1 Turn on the red Disconnect switch of both converters and wait 15 20 seconds for initialization 2 Press...

Page 50: ...ed by the user directly via the Slave s programmable Converter Output Impedance Control At the users discretion Load Sharing may be implemented with smaller cords connected to the Master than the Slav...

Page 51: ...ay Press the More F1 button to increase the setting the Less F2 button to decrease the setting the Forward F3 button to advance to the Transfer Impedance setting the Back F4 button to return to the No...

Page 52: ...n Control AGC CONTROL display This function enables or disables AGC Press the Enable F1 button to enable the feature the Disable F2 button to disable the feature and the Exit F5 button to save the set...

Page 53: ...nnecting shore power and turning the converter s red disconnect switch clear the data in this screen When ready to leave take down the kW hours and run time before disconnecting the shore power Additi...

Page 54: ...decrease the Vout the XXXV F3 button to return Vout to the factory programmed setting and the Exit F5 button to save the setting and exit Default Range Increments Vout factory prog voltage 5 0 5 volts...

Page 55: ...ENT LOG or CALIBRATE on older converters button to access the EVENT LOG display This is for monitoring internal converter logic operation Press the SYSTEM STATUS button in any screen to exit Press the...

Page 56: ...The F1 for log On F2 for log Off ALL EVENT LOG ENTRIES CLEARED 7 9 EVENT LOG cont Press the F3 button to access the EVENT LOG REGISTRY display This is for accessing the editing display and for cleari...

Page 57: ...ns checked by a qualified electrician Have the main power supply checked by a qualified electrician Upon initial power up no fan activity is heard or otherwise detected Have the fan power supply check...

Page 58: ...eared please turn the converter completely OFF using its red yellow disconnect switch and contact an authorized service center or the factory for assistance Leaving the red yellow disconnect switch in...

Page 59: ...educe the chance of transcription error 8 5 GATHERING DATA If a converter problem has occurred carefully record any FAULT or WARNING messages the contents of the INFO display and the STATUS WORDs befo...

Page 60: ...AC36VHES 1 3 AC45VHES 1 3 AC54VHES 1 3 Operations Manual 60 8 DIAGNOSTICS cont FIGURE 9 STATUS WORD BIT DEFINITIONS...

Page 61: ...meter and current transformer or clamp to measure the input shore power power at the input terminal block To enter the meter calibration screen press and hold the SHORE POWER 2 button down for 7 secon...

Page 62: ...GENERATOR POWER 3 button to move the cursor to the voltage phase to be calibrated Calibrate the selected parameter by pressing the F1 button to increment and the F2 button to decrement the displayed v...

Page 63: ...xperience in the environment Frequency will vary due to wire gauge wire type and applied vibration Refer to licensed electrician or factory authorized technician CPU Battery replacement Every 3 years...

Page 64: ...s American Samoa 60Hz 120 240 277 480 Antigua 60Hz 230 400 Argentina 50Hz 220 380 Aruba 60Hz 127 220 115 230 Australia 50Hz 240 415 250 435 Azores 50Hz 110 190 220 380 Bahamas 60Hz 120 240 120 208 Bah...

Page 65: ...208 Brazil 60Hz 115 230 127 220 220 380 Brunei 50Hz 240 415 Bulgaria 50Hz 220 380 Burma 50Hz 230 400 Canada 60Hz 120 240 120 208 277 480 Canary Islands 50Hz 127 220 220 380 Cape Verde 50Hz 220 380 Cay...

Page 66: ...380 Dominica 50Hz 230 400 Dominican Republic 60Hz 120 240 120 208 Ecuador 60Hz 120 240 120 208 Fiji 50Hz 240 415 Finland 50Hz 220 380 France 50Hz 115 230 115 200 220 380 Gibraltar 50Hz 240 415 Greece...

Page 67: ...120 208 Hong Kong 50Hz 220 380 Ireland 50Hz 220 380 Israel 50Hz 230 400 Italy 50Hz 127 220 220 380 Jamaica 50Hz 110 220 Japan 50Hz 60Hz 100 200 100 200 Korea 60Hz 110 220 220 380 Kuwait 50Hz 240 415 M...

Page 68: ...Hz 230 400 Morocco 50Hz 127 220 220 380 Netherlands 50Hz 220 380 Netherlands Antilles 50Hz 60Hz 127 220 220 380 120 240 New Caledonia 50Hz 220 380 New Zealand 50Hz 230 400 Norway 50Hz 230 400 Panama 6...

Page 69: ...erra Leone 50Hz 230 400 Singapore 50Hz 230 400 South Africa 50Hz 220 380 Spain 50Hz 127 220 220 380 Sweden 50Hz 220 380 Tahiti 60Hz 127 220 Taiwan 60Hz 110 220 120 208 Thailand 50Hz 220 380 Togo 50Hz...

Page 70: ...AC36VHES 1 3 AC45VHES 1 3 AC54VHES 1 3 Operations Manual 70 Uruguay 50Hz 220 380 Venezuela 60Hz 120 240 120 208 Amer Virgin Islands 60Hz 120 240 120 208...

Page 71: ...ound 20 24 38 INV_X_OT 58 Isolation 18 23 38 kg 13 kW Hour 53 lbs 13 LED 9 28 32 35 36 Maintenance 7 9 18 33 61 63 Mounting 15 17 Overload 44 58 Parallel 3 23 24 29 31 35 36 41 42 45 49 50 Pedestal 7...

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