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Chapter 1 

Product Description

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AC³nP Hardware

The AC³nP system has been specifically projected to substitute the AC Station controller, but 
can also be used as a normal Multiloop control system.

The main components of an AC³nP system are:

P04 Operator Panel;

nP4  CPU;

An Ethernet cable to connect the CPU to the Operator Panel;

Mounting kit (a plastic adapter to install the P04 into the cutout made for the AC-Station, 
a metal plate to mount the CPU and two metal clamps to fit the structure to the front 
panel of the cabinet).

Additional (optional) components of the AC³nP system:

Up to two eP4 expansion modules.

Optional accessories:

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24 Vdc Power supply (APS2ALDR);

-

6 ports 10/100/1000 Ethernet Switch (APS2ATOPEH2306).

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Types of installation

There are 2 different ways to install an AC³nP system:

Front panel (or Standard) mounting;

Remote installation (the P04 and the CPU will be installed far from each other).

The installation of the CPU with 2 expansion modules requires the remote installation.

The communications between the P04 Operator Panel and the nP4 CPU are granted by the 
Ethernet connection.

When the AC³nP replaces an AC-Station (or is Standard mounted), the dedicated adapter and 
the installation plate must be present in the order, otherwise the plate would not be necessary.

Sometimes the  Standard mounting solution cannot be used due to the overhall dimensions 
of the system.

Summary of Contents for AC3nP

Page 1: ...AC nP System Installation Manual Installation Manual M I AC nP 00 19 02 Code ISTR MI AC nPENG00...

Page 2: ...ic reserves the right to change such information without notice Ascon Tecnologic makes no warranty of any kind expressed or implied with regard to the documentation contained in this manual Ascon Tecn...

Page 3: ...1 1 AC nP System Assembly 9 2 1 2 P04 Operator Panel 10 2 1 3 nP4 CPU Module 11 2 1 4 Installation Kit 13 2 2 Hardware Description 15 2 2 1 P04 Operator Panel 15 2 2 2 nP4 CPU 16 2 2 3 AC nP System A...

Page 4: ...Voltage Analogue Output Connections 26 3 7 Digital Output Connections 26 3 7 1 DO1 DO8 PNP Source Type Digital Output connector X6 26 3 7 2 DO9 D16 PNP Source Type Digital Output connector X7 27 3 7 3...

Page 5: ...on the equipment Words in bold style within the text indicate markings found in the Configuration Tools Warnings Cautions and Notes are used to emphasize critical instructions DANGER Indicates an immi...

Page 6: ...cts in material and workmanship for 18 months from the date of delivery Products and components that are subject to wear due to conditions of use service life and misuse are not covered by this warran...

Page 7: ...4 expansion modules Optional accessories 24 Vdc Power supply APS2ALDR 6 ports 10 100 1000 Ethernet Switch APS2ATOPEH2306 1 1 1 Types of installation There are 2 different ways to install an AC nP syst...

Page 8: ...th 2 not isolated analogue outputs 4 2 modules with 2 not isolated analogue outputs each First expansion module None M1 Modbus 4 UI 8 DI 8DO 2 DI CNT 4 relays OP M2 Modbus 4 UI 2 AO 8 DI 8DO 2 DI CNT...

Page 9: ...GND AO4 mA V V mA X10 5V 12V AI1 AI2 AI3 AI4 RATIO X8 PWR 24V X1 C OP1 OP2 X2 X3 GND D D X4 COM2 SW2 COMS USB MSG RUN PWR C OP3 OP4 POL POL NONE TERM 280 13 AC AC 3 xxxxxxxxxxxxxxxxx LOC 123 4 DI1 DI...

Page 10: ...s tinct pieces The P04 Operator Panel with the Cutout adapter The nP4 CPU with the expansion module s The communications between the P04 Operator Panel and the nP4 CPU are granted by the Ethernet conn...

Page 11: ...utout dimensions and space 1 4 Installing the Hardware 1 4 1 Front Panel Installation The Front Panel installation of an AC nP system is quite simple Insert the System in the cutout made on the front...

Page 12: ...ns 1 4 2 Remote Installation The Remote installation of an AC nP system requires a little more time Insert the System with the adapter in the cutout made on the front panel of the cabinet 3 3 nP4 0 ET...

Page 13: ...e instrument is firmly locked to the cab inet panel Do not over tighten the screws to avoid panel distortions The nP4 CPU and the expansion modules must be mounted on a dedicated DIN rail located in t...

Page 14: ...er Supply 3 Open the 4 plastic spring slides by inserting a flat blade screwdriver as indicated e 4 Turn and lift the module upwards to remove it from the DIN rail Connecting the expansion modules The...

Page 15: ...C nP System is composed by a P04 Touch Screen Panel device and an nP4 Control Unit The system optionally can be installed as splitted version where the P04 Panel can be installed remotely from the nP4...

Page 16: ...ng System Program 16 MB user space Memory card MicroSD max capacity 8GB USB 2 0 full speed max distance 3 m Item Description Ethernet 10 100Mb s max distance 100 m RS485 Not available Item Description...

Page 17: ...0 1 Approvals CE UL pending Features Description Programming languages IL ST FBD LD SFC CFC Program memory Max 4 MB internal or on USB key Dynamic memory 32 MB SDRAM Retentive memory 64 kB redundant 1...

Page 18: ...4 as relay outputs with SPST Single pole single throw Features Description AO1 AO4 note 0 1 5 V 0 2 10 V 0 4 20 mA Load 500 mA 1 k V Resolution 12 bit Accuracy 0 1 full scale Isolation 800 V between a...

Page 19: ...d Allen screws to assemble the mounting plate to the front panel adapter 2 clamps to fix the structure to the font panel Mechanical characteristics Features Description Power output 10 mA 12 Vdc Isola...

Page 20: ...age 4 kVp WARNING Please note that the maximum current capacity for each terminal is 8A WARNING Make sure that the overall current absorption modules and field devices matches the power supply WARNING...

Page 21: ...erator panel via terminals 4 and 5 of the terminal block The connector is not polarized as the panel is internally protected The plus and minus power supply poles can be freely connected to terminals...

Page 22: ...age Device 3 While the PLC program is running if the PB button will be pressed it behaves as a Standard digital input as described in Chapter 10 Digital Inputs Status D01 D16 nP4 0 ETHERNET X12 D D TX...

Page 23: ...FF No Errors Firmware present ON Firmware not present Blinking Backup battery low Flickering Flash File System error Single flash Checksum error in RETAIN data Double flash Calibration file error Trip...

Page 24: ...lternate blinking between the RUN and MSG USB COMS LEDs will indicate the status and progress of the reserved specific operations In case of problem to access internal File System the CPU could perfor...

Page 25: ...troller has no user serviceable parts and requires special equipments and special ised engineers to be repaired For this purpose the manufacturer provides technical assist ance and the repair service...

Page 26: ...h 3 2 2 Installation Notes Make sure that the power supply voltage is the same indicated on the instrument label Switch ON the power supply only after all the electrical connections have been com plet...

Page 27: ...Resolution 16 bit Accuracy 0 1 of span linear inputs 0 2 temperature Input impedance 120 kW V 200 W mA 3 4 1 2 Wires Trasmitters Inputs 3 4 2 Voltage Inputs 3 4 3 mA Inputs 3 4 4 0 5 V Ratiometric 3...

Page 28: ...e use of a 1 5 mm2 section cable produces a 1 C 1 8 F measure error WARNING When AI1 AI4 are configured as TC NTC Pt100 or Pt1000 is MANDATORY to short cir cuit the terminals of the unused channels 3...

Page 29: ...ig ured as Digital Inputs Isolation 800V between the Digital Inputs and the Main Electronics 3 5 4 CNT1 CNT2 Pulse Count Inputs Connections connector X6 Both channels can manage signals up to 5 kHz Is...

Page 30: ...s 3 7 Digital Output Connections 3 7 1 DO1 DO8 PNP Source Type Digital Output connector X6 The Digital Outputs number of the terminals are D01 D08 The 8 output loads should not exceed 0 7 A each In th...

Page 31: ...ated 3 8 Communications connections On the CPU module are present all the communications ports Connect the cable of the var ious interfaces as follows 3 8 1 COM1 RS232 485 Serial Communications Port c...

Page 32: ...EDs near to the Ethernet connector show the port status and the communication traffic USB type AB port X11 to connect a flash drive Firmware system files upload download or data log ging System pushbu...

Page 33: ...ories A 1 Connection accessories A 1 1 Spare connectors For the spare connectors contact your Ascon Tecnologic dealer A 2 Power Supply A 2 1 Power supply 75W 3A 24Vdc NDR 75 24 A 2 2 Power supply 120W...

Page 34: ...AC3 Installation Manual 28 A 3 Disturbance Protection Accesories A 3 1 EMC Filter FIL00014 A 3 2 EMC Clamp filter FIL00013 A 4 Network Connection Accesories A 4 1 Ethernet Switch APS2ATOPEH2006 2306...

Page 35: ...Chapter A Accessories 29...

Page 36: ...AC3 Installation Manual 30...

Page 37: ...Chapter A Accessories 31...

Page 38: ...ion Every care has been taken preparing this manual the document has been carefully reviewed for technical accuracy In the event that technical or typographical errors exist Ascon Tecnologic S r l res...

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