background image

AC

3

nP

 - Installation Manual

16

2-2-2

nP4 CPU

The 

sigma

line nP4

 base unit can house up to 30 I/O ports:

4 AI

Universal analogue inputs configurable as mA, V, thermocouple, PT100, Pt1000, NTC, 
potentiometer or 5 V ratiometric (connector X8);

0/2/4/ AO

 High level analogue outputs mA or V (connector X9 and X10);

16 DIG

Configurable Digital Inputs or Outputs 24 Vdc  (connectors X6 and X7);

2 DI

Standard digital input, pulse counter or frequency meter (up to 5 kHz)(connector X6);

4 OP

General purpose digital outputs: SPST relay (2 A) or SSR drive (connectors X2 and X3).

WARNING

 

The 

PB

 button performs different operations accorndingly to the system status but 

does not

 

restart

 the CPU or the 1131 application.

 

WARNING

 

1)

By pressing the 

PB

 button at the CPU power ON it is possible to 

restore the 

 

Factory Default parameters

.

 

2)

Immediately after CPU Power ON, if a recognized USB key is present, by

 

pressing the 

PB 

button will be possible to manage the upload / download of all

 

the files related to the project from / to the USB Key as described in the 

 

Chapter 6 - USB Mass Storage Device

”.

 

3)

While the PLC program is running, if the 

PB

 button will be pressed, it behaves

 

as a Standard digital input as described in “

Chapter 10 - Digital Inputs Status 

 

(D01... D16)

”.

 

nP4.0

ETHERNET

X12

D-   D+      TX   RX

G

N

D

SW1

USB

X11

X13 

 

COM1

+            -

DIG 24

V

+        -

DIG 24

V

X5

D01         D03        D05

D07      C

N

T1

        D02        D04       D06        D0

8

       C

N

T2

D09        D11        D13        D15
        D10        D12       D14        D16

X6

X7

AO 1   G

N

D   AO 2

m A  

V

             

V

  m A

X9

AO 3   G

N

D   AO 4

m A  

V

             

V

  m A

    5

V

  1 2

V

  A I 1         A I 2         A I 3         A I 4

RATIO     

+       -       +       -       +       -       +       -

X8

 P

W

R 24

V

  -          +

X1

C       OP1   OP2

X2

X3

   G

N

D D- D+

X4

  

COM2

SW2

COMS

USB

MSG

RUN

PWR

C      OP3   OP4

POL+

POL-

N

O

N

E

TERM

X10

D01         D03        D05

D07   

        D02

D04       D06        D0

8

  

X6

Digital Outputs
SPST (2A) relays 
or SSR drive

Power Supply 

+24 VAC/DC

Expansion
bus connector 

Progr.
Digital I/O
1... 8

Power supply

(24 VDC) I/Os

Diag. LEDs

 = COMS

 = USB

 = MSG

 = RUN

 = PWR

USB Port

RS232/485 
Communication/
Configuration

RS485
Modbus 

Ethernet 10/100 Base T

port (LAN) + 

2 LAN status LEDs

USB

X11

 G

N

D D- D+

X4

  

COM2

 

Power supply

(24 VDC) I/Os

Progr.
Digital I/O
9... 16

Pulse
count

CO
M

S

US
B

MSG

RUN

P

W

R

ETHERNET

X12

+

-

DIG 24

V

X5

+

-

DIG 24

V

D09

D11

D13

D15

        D10

D12       D14        D16

X7

Analogue
outputs

Analogue Inputs

+

External sensors

power supply

+5  and +12 VDC

C       OP1   OP2

X2

X3

C      OP3   OP4

AO 1   G

N

D   AO 2

m A

V

V

m A

X9

AO 3   G

N

D   AO 4

m A

V

V

m A

X10

P

W

R 24

V

 -          +

X1

    5

V

1 2

V

A I 1

A I 2

A I 3

A I 4

RATIO

+       -       +

-

+

-

+

-

X8

 C

N

T1

 C

N

T2

D-   D+      TX   RX

G

N

D

X13

COM1

Push 

Button (PB)

Summary of Contents for AC3nP

Page 1: ...AC nP System Installation Manual Installation Manual M I AC nP 00 19 02 Code ISTR MI AC nPENG00...

Page 2: ...ic reserves the right to change such information without notice Ascon Tecnologic makes no warranty of any kind expressed or implied with regard to the documentation contained in this manual Ascon Tecn...

Page 3: ...1 1 AC nP System Assembly 9 2 1 2 P04 Operator Panel 10 2 1 3 nP4 CPU Module 11 2 1 4 Installation Kit 13 2 2 Hardware Description 15 2 2 1 P04 Operator Panel 15 2 2 2 nP4 CPU 16 2 2 3 AC nP System A...

Page 4: ...Voltage Analogue Output Connections 26 3 7 Digital Output Connections 26 3 7 1 DO1 DO8 PNP Source Type Digital Output connector X6 26 3 7 2 DO9 D16 PNP Source Type Digital Output connector X7 27 3 7 3...

Page 5: ...on the equipment Words in bold style within the text indicate markings found in the Configuration Tools Warnings Cautions and Notes are used to emphasize critical instructions DANGER Indicates an immi...

Page 6: ...cts in material and workmanship for 18 months from the date of delivery Products and components that are subject to wear due to conditions of use service life and misuse are not covered by this warran...

Page 7: ...4 expansion modules Optional accessories 24 Vdc Power supply APS2ALDR 6 ports 10 100 1000 Ethernet Switch APS2ATOPEH2306 1 1 1 Types of installation There are 2 different ways to install an AC nP syst...

Page 8: ...th 2 not isolated analogue outputs 4 2 modules with 2 not isolated analogue outputs each First expansion module None M1 Modbus 4 UI 8 DI 8DO 2 DI CNT 4 relays OP M2 Modbus 4 UI 2 AO 8 DI 8DO 2 DI CNT...

Page 9: ...GND AO4 mA V V mA X10 5V 12V AI1 AI2 AI3 AI4 RATIO X8 PWR 24V X1 C OP1 OP2 X2 X3 GND D D X4 COM2 SW2 COMS USB MSG RUN PWR C OP3 OP4 POL POL NONE TERM 280 13 AC AC 3 xxxxxxxxxxxxxxxxx LOC 123 4 DI1 DI...

Page 10: ...s tinct pieces The P04 Operator Panel with the Cutout adapter The nP4 CPU with the expansion module s The communications between the P04 Operator Panel and the nP4 CPU are granted by the Ethernet conn...

Page 11: ...utout dimensions and space 1 4 Installing the Hardware 1 4 1 Front Panel Installation The Front Panel installation of an AC nP system is quite simple Insert the System in the cutout made on the front...

Page 12: ...ns 1 4 2 Remote Installation The Remote installation of an AC nP system requires a little more time Insert the System with the adapter in the cutout made on the front panel of the cabinet 3 3 nP4 0 ET...

Page 13: ...e instrument is firmly locked to the cab inet panel Do not over tighten the screws to avoid panel distortions The nP4 CPU and the expansion modules must be mounted on a dedicated DIN rail located in t...

Page 14: ...er Supply 3 Open the 4 plastic spring slides by inserting a flat blade screwdriver as indicated e 4 Turn and lift the module upwards to remove it from the DIN rail Connecting the expansion modules The...

Page 15: ...C nP System is composed by a P04 Touch Screen Panel device and an nP4 Control Unit The system optionally can be installed as splitted version where the P04 Panel can be installed remotely from the nP4...

Page 16: ...ng System Program 16 MB user space Memory card MicroSD max capacity 8GB USB 2 0 full speed max distance 3 m Item Description Ethernet 10 100Mb s max distance 100 m RS485 Not available Item Description...

Page 17: ...0 1 Approvals CE UL pending Features Description Programming languages IL ST FBD LD SFC CFC Program memory Max 4 MB internal or on USB key Dynamic memory 32 MB SDRAM Retentive memory 64 kB redundant 1...

Page 18: ...4 as relay outputs with SPST Single pole single throw Features Description AO1 AO4 note 0 1 5 V 0 2 10 V 0 4 20 mA Load 500 mA 1 k V Resolution 12 bit Accuracy 0 1 full scale Isolation 800 V between a...

Page 19: ...d Allen screws to assemble the mounting plate to the front panel adapter 2 clamps to fix the structure to the font panel Mechanical characteristics Features Description Power output 10 mA 12 Vdc Isola...

Page 20: ...age 4 kVp WARNING Please note that the maximum current capacity for each terminal is 8A WARNING Make sure that the overall current absorption modules and field devices matches the power supply WARNING...

Page 21: ...erator panel via terminals 4 and 5 of the terminal block The connector is not polarized as the panel is internally protected The plus and minus power supply poles can be freely connected to terminals...

Page 22: ...age Device 3 While the PLC program is running if the PB button will be pressed it behaves as a Standard digital input as described in Chapter 10 Digital Inputs Status D01 D16 nP4 0 ETHERNET X12 D D TX...

Page 23: ...FF No Errors Firmware present ON Firmware not present Blinking Backup battery low Flickering Flash File System error Single flash Checksum error in RETAIN data Double flash Calibration file error Trip...

Page 24: ...lternate blinking between the RUN and MSG USB COMS LEDs will indicate the status and progress of the reserved specific operations In case of problem to access internal File System the CPU could perfor...

Page 25: ...troller has no user serviceable parts and requires special equipments and special ised engineers to be repaired For this purpose the manufacturer provides technical assist ance and the repair service...

Page 26: ...h 3 2 2 Installation Notes Make sure that the power supply voltage is the same indicated on the instrument label Switch ON the power supply only after all the electrical connections have been com plet...

Page 27: ...Resolution 16 bit Accuracy 0 1 of span linear inputs 0 2 temperature Input impedance 120 kW V 200 W mA 3 4 1 2 Wires Trasmitters Inputs 3 4 2 Voltage Inputs 3 4 3 mA Inputs 3 4 4 0 5 V Ratiometric 3...

Page 28: ...e use of a 1 5 mm2 section cable produces a 1 C 1 8 F measure error WARNING When AI1 AI4 are configured as TC NTC Pt100 or Pt1000 is MANDATORY to short cir cuit the terminals of the unused channels 3...

Page 29: ...ig ured as Digital Inputs Isolation 800V between the Digital Inputs and the Main Electronics 3 5 4 CNT1 CNT2 Pulse Count Inputs Connections connector X6 Both channels can manage signals up to 5 kHz Is...

Page 30: ...s 3 7 Digital Output Connections 3 7 1 DO1 DO8 PNP Source Type Digital Output connector X6 The Digital Outputs number of the terminals are D01 D08 The 8 output loads should not exceed 0 7 A each In th...

Page 31: ...ated 3 8 Communications connections On the CPU module are present all the communications ports Connect the cable of the var ious interfaces as follows 3 8 1 COM1 RS232 485 Serial Communications Port c...

Page 32: ...EDs near to the Ethernet connector show the port status and the communication traffic USB type AB port X11 to connect a flash drive Firmware system files upload download or data log ging System pushbu...

Page 33: ...ories A 1 Connection accessories A 1 1 Spare connectors For the spare connectors contact your Ascon Tecnologic dealer A 2 Power Supply A 2 1 Power supply 75W 3A 24Vdc NDR 75 24 A 2 2 Power supply 120W...

Page 34: ...AC3 Installation Manual 28 A 3 Disturbance Protection Accesories A 3 1 EMC Filter FIL00014 A 3 2 EMC Clamp filter FIL00013 A 4 Network Connection Accesories A 4 1 Ethernet Switch APS2ATOPEH2006 2306...

Page 35: ...Chapter A Accessories 29...

Page 36: ...AC3 Installation Manual 30...

Page 37: ...Chapter A Accessories 31...

Page 38: ...ion Every care has been taken preparing this manual the document has been carefully reviewed for technical accuracy In the event that technical or typographical errors exist Ascon Tecnologic S r l res...

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