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20          Appendix 2 

ASCO Series 230 C2ADTL Transfer Switch User Manual 

Appendix 1   Surge Protection Device 

1. In order to run the Automatic Transfer Switch reliably, SPD

’s are needed before connecting the Automatic Transfer 

Switch to Source I and Source II. It is recommended that the SPD wire connections use V shape wiring method 

shown in Appended Figure 1. When limited by practical conditions, and if it is difficult to adopt V shape wiring, one 

can also use routine direct-parallel-connection method shown in Appended Figure 2. The connection wire should be 

as short as possible (less than 0.5m) when using direct-parallel-connection method to achieve better protective 

performance. 

2. The connection wires should be multi-core copper wire with a cross-sectional area greater than 10mm

(AWG6). 

3. Appropriate MCB or Fuse should be serial-connected to the front-end of the SPD for AC power supply. The MCB 

should 

have the ”C” tripping characteristic.   

4. The power supply should be cut off when installing SPD

’s. Live installation is prohibited. All the wires must be 

connected properly, and using correct wires.   

5. While the SPD does not need special maintenance, it is recommended that one periodically checks whether the 

indicators of the SPD are functioning normally and to make sure the modules are not loose. 

6. If either of the following situations appear, the SPD has failed and needs to be replaced. 

1) The SPD indicator turns red. 

2) The SPD remote signal contact becomes an open-circuit. 

7. The Wiring method show in Appended Figure 3 is forbidden. If SPD is wired similar to Appended Figure 3, the 

wiring needs to be modified to Appended Figure 1 or Appended Figure 2. 

Source

  I

Source

  II

MCB or Fuse

Class C Surge 

Protection Device

Surge Protection  

Device Wiring from 

Main Circuit to 

Grand lenth

≤0.5m

Connection Wiring
   Lenth

≥1m

Series230

 Transfer

   Switch

Load

Grouding Cable 
Lenth 

 0.2

m

Controller

Cable line 

≤ 

2m

L1
L2
L3

N

L1
L2
L3

N

Connection Wiring
   Lenth

≥1m

MCB or Fuse

Surge Protection  

Device Wiring from 

Main Circuit to 

Grand lenth

≤0.5m

Class C Surge 

Protection Device

     

L1
L2
L3

N

L1
L2
L3

N

Source

  I

MCB or Fuse

Source

  II

MCB or Fuse

Cable Line 

 2m

Connection Wiring
   Lenth

≥1m

Connection Wiring
   Lenth

≥1m

Series230

 Transfer

   Switch

Controller

Grouding Cable 
Lenth 

 0.2

m

Load

Surge Protection  

Device Wiring from 

Main Circuit to 

Grand lenth

≤0.5m

Class C Surge 

Protection Device

Surge Protection  

Device Wiring from 

Main Circuit to 

Grand lenth

≤0.5m

Class C Surge 

Protection Device

 

Appended Figure 1:

 V Shape Wiring Method                 

Appended Figure 2: D

irect-Parallel-Connection Method 

L1
L2
L3

N

L1
L2
L3

N

Source

  I

MCB or Fuse

Source

  II

MCB or Fuse

Cable Line 

 2m

Connection Wiring
Lenth

≥1m

Connection Wiring
Lenth

≥1m

Series230

 Transfer

   Switch

Controller

Grouding Cable 
Lenth 

 0.2

m

Load

Surge Protection  

Device Wiring from 

Main Circuit to 

Grand lenth

≤0.5m

Class C Surge 

Protection Device

Surge Protection  

Device Wiring from 

Main Circuit to 

Grand lenth

≤0.5m

Class C Surge 

Protection Device

 

Appended Figure 3: 

Wrong Connection Method 

Summary of Contents for C2ADTL

Page 1: ...may contact the nearest ASCO Power Technologies sales office or service center Copyright 2018 by ASCO Power Technologies All rights reserved The contents in this document are subject to change without notice ASCO Power Technologies Address 160 Park Avenue Florham Park NJ 07932 1049 USA Website www ascopower com Customer Service Hotline 800 800 ASCO E mail customercare asco com ...

Page 2: ......

Page 3: ...Description 4 1 5 Application Environment 4 1 6 Technical Parameters 5 Chapter 2 Installation And Operation 6 2 1 Installation 7 2 1 1 Installation of Transfer Switch 7 2 1 2 Accessory Installation 8 2 2 Operation 14 2 2 1 Manual Operation 14 2 2 2 Auto Operation 15 2 2 3 Padlock 15 Chapter 3 Maintenance and Troubleshooting 17 3 1 Start Up Function Test 17 3 2 Maintenance 19 3 3 Common Troubleshoo...

Page 4: ......

Page 5: ...n C2ADTL B3 0250 H E 0 0 Description Series 230 C2ADTL Automatic Transfer Switch C2ADTL Series 230 C2ADTL Automatic Transfer Switch Center off three position design Number of Poles Configuration B1 2 Poles Sigle Phase 220V 240V 2 Wire with Neutral Line 02 2 Poles Two Phase 220V 240V 2 Wire without Neutral Line B2 3 Poles Two Phase 220V 240V 3 Wire with Neutral Line 03 3 Poles Three Phase 380V 415V...

Page 6: ...he auxiliary contacts can be used to indicate positions with the CLOSE contact see Schematic 1 132D 132F The auxiliary contacts can be used to indicate positions with the OPEN contact see Schematic 2 Schematic 1 132A 132C Diagram Schematic 2 132D 132F Diagram 132 A A Auxiliary Contact Function Code Position of The transfer switch Auxiliary Contact Function Code Position of The transfer switch Auxi...

Page 7: ... Partition LIP1F0250 63121523 4 pcs 8 pcs 12 pcs Handle LHS3F 21502245 1 pcs 1 pcs 1 pcs Connection Cable Power Cable Signal Cable 04119032 1 set 1 set 1 set Fuse 0215 500MXP UDA 500 19040344 2 pcs 2 pcs 2 pcs User Manual Series 230 C2ADTL Transfer Switch User Manual 31012691 1 copy 1 copy 1 copy The following accessories are included as optional in the Series 230 C2ADTL automatic transfer switch ...

Page 8: ... to 40 C Humidity Within 95 No condensation Pollution Class Class III Mounting Method Horizontal or Vertical Product Standards Met EN60947 6 1 and IEC60947 6 1 Environmental Standards Met RoHS and WEEE Fuse Auto Manual Toggle Switch Padlock Pull Tab Source II Load Side Source I Load Side Operating Handle Hole Source I Line Side Arc Chamber Auxiliary Contact Mounting Positions Label Cover Nameplate...

Page 9: ...es 380 400 415 3 poles 4 poles Operating Voltage Range V Ue 220 230 240 380 400 0 7 1 2 Ue Ue 415 0 7 1 15 Ue Ue 208 0 75 1 2 Ue Utilization Category AC 33B Rated Insulation Voltage Ui V 800 Rated Impulse Withstand Voltage Uimp kV 12 Rated Short time Making Capacity Icm peak kA 31 5 Rated Short circuit Withstand Current Icw kA 0 1s 15 Rated Conditional Short circuit Current Iq rms kA 200 FUSE 150 ...

Page 10: ...UTION is used in this manual to warn of a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used in this manual to comments or suggestion of a fault situation which if not avoided could result in fault An experienced licensed electrician must install the ATS Each automatic transfer switch contains a rating label Name plate to define the loads Ampere...

Page 11: ...install Class C Surge Protection Devices when using automatic transfer switches and the right wiring methods See Appendix 1 Surge Protection Device for additional details and recommended wiring methods 3 Isolation function The C2ADTL transfer switch is not suitable for isolation and a switch disconnector must be installed when isolation function is needed 2 1 1 Installation of Transfer Switch Inst...

Page 12: ... bridging busbar between the Source I load side terminal and the Source II load side terminal with the long center plate of bridging busbar against the arc chamber wall surface 3 Fix the bridging busbar with M10 30 terminal screws included with the package Bridging busbar Bridging busbar Load Connection busbar Source I Connection busbar Source II Connection busbar Load Side Line Side Bolt assembly...

Page 13: ...Chapter 2 Installation And Operation 9 ASCO Series 230 C2ADTL Transfer Switch User Manual Gap Figure 2 3 Pole Partition ...

Page 14: ...n CAUTION 1 The gap in the pole partition is used to make room for the label covers and the base of the switch If the gap is inserted in the wrong direction the label cover will not be able to be snapped back into position correctly 2 Make sure that the correct label LINE versus LOAD is showing on the correct side AND make sure that the corresponding phase labels on the cover A B C N are in their ...

Page 15: ...tact Order Code and Installation The Auxiliary Contact Locations are shown in Figure 2 6 Location I Auxiliary Contact Mounting Location II Auxiliary Contact Mounting Figure 2 6 Auxiliary Contact Location Definition The installation procedures are as follows 1 With the auxiliary contact screw holes facing outward snap the 4 claws into the corresponding 4 holes on the transfer switch side plate and ...

Page 16: ... Figure 2 8 Auxiliary Contact Installation on Top of Another Contact NOTICE 1 The center sticker on the auxiliary contact that is in direct contact with the side plate must be removed before installation of the additional auxilary contact on top of it 2 Keep the center sticker on the outer most auxiliary contact in place to avoid any debris or dust from getting inside 3 The maximum auxiliary conta...

Page 17: ...ent Ith A Rated insulation voltage V Rated impulse withstand voltage Uimp kV Protection class of enclosure Pollution degree Maximum cable cross section 16 690 4 IP20 3 2 5mm2 b Additional Information AC 15 DC 12 DC 13 Ue V Ie A Ue V Ie A P W Ie A P W 230 6 24 10 240 2 48 400 4 72 4 288 0 8 58 690 2 125 2 250 0 55 69 250 0 55 138 0 27 68 CAUTION In order to obtain higher reliability the auxiliary c...

Page 18: ... the position has successfully switched to Position II 2 When the window initially displays I Normal Source do the following operations as needed If you need to switch it to the Position OFF Center Off Position rotate the handle 90 degrees clockwise After hearing a click and the window displays OFF it indicates that the position has successfully switched to Position OFF If you need to switch it to...

Page 19: ... Make sure toggle switch lines up with the correct indication position mark 3 Once auto manual toggle switch is in the AUTO Position the switch will automatically transfer to the position that is currently set in the controller For a description of how to set the positions in the controller refer to the Series 230 C1000 Controller User Manual or Series 230 C2000 Controller User Manual WARNING 1 If...

Page 20: ...ansfer switch to Position OFF according to the directions shown in the position indicator window CAUTION When the switch is not in OFF Position the padlock pull tab cannot be pulled in place 3 Finally pull the padlock pull tab out and lift up to expose the lock hole Then insert the proper padlock into the hole to lock it CAUTION The specified diameter of the C2ADTL transfer switch padlock must be ...

Page 21: ...on green This should indicate your wiring is correct If using the C2000 controller Double check and measure the dual supply voltage to make sure voltages are consistent to what is indicated on the C2000 controller DANGER When measuring Voltage pay attention to not touch the terminals and copper bars otherwise it could result in death or serious injury 3 To Test Electric Operation This is used to t...

Page 22: ... II If the switch is in Location I scrolling the menu to X I and press Enter the switch will not tranfer 2 Return To The Original Control Mode After completing the electric operation test you can return to the original control mode by using the menu settings Using C1000 Controller 1 According to The 230 Series Automatic Transfer Switch C1000 Intelligent Controller User Manual the DIP 7 8 is set to...

Page 23: ... AUTO Position Check to make sure the handle has been removed from the handle hole Check to make sure the padlock pull tab has been pushed all the way down to the original unlocked position The padlock pull tab cannot be pulled up Check if OFF is displayed in the position indicator window Check to make sure the auto manual toggle switch is in MANUAL Position For all other issues please contact Eme...

Page 24: ...ator turns red 2 The SPD remote signal contact becomes an open circuit 7 The Wiring method show in Appended Figure 3 is forbidden If SPD is wired similar to Appended Figure 3 the wiring needs to be modified to Appended Figure 1 or Appended Figure 2 Source I Source II MCB or Fuse Class C Surge Protection Device Surge Protection Device Wiring from Main Circuit to Grand lenth 0 5m Connection Wiring L...

Page 25: ...Appendix 1 21 ASCO Series 230 C2ADTL Transfer Switch User Manual Appendix 2 Glossary ATS Automatic Transfer Switch NC Normally Closed NO Normally Open ...

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