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Installation Manual  

 

SERIES 300 Quick Connect Power Panel

 

381333-476 A 

 

Installation – Output Panels 

Continued from page 4 

Step 3: Wiring the Bus Bars 

 

Ensure circuit breakers are OFF and the transfer switch is 
locked out from Source power prior to connection. 

Failure to install transfer switch will create the potential for 
the source  to  energize the ASCO SERIES 300 Quick 
Connect Output Power Panel and endanger 
installation personnel. 

The ASCO SERIES 300 Quick Connect Output 
Power Panel is for the connection of a  Load 
Bank to the Output terminals of a transfer 
switch. 

1.  Pull the cables for the transfer switch to the ASCO SERIES 

300 Quick Connect Power Panel 

2.  Beginning with the ground, strip and install the cables in 

the appropriate compression terminals

 

 

The terminals can accommodate #2 to 600MCM, Copper 
wire only 

3.  Tighten terminal screws to 375 lb.-in torque each 

4.  If metallic conduit is used, connect ground wire from 

ground bushing on conduit to the ground connection point 
in the upper right quadrant of the panel 

5.  Ground conductor must be a minimum of #2 AWG 

6.  Conduit shall NOT be relied upon to provide grounding 

protection to tap box 

7.  Vacuum entire upper chamber to ensure no metal shavings 

are left  behind

 

Step 4: Conduct a safety test to ensure 
proper installation 

Do not attempt to use the ASCO SERIES 300 Quick Connect 
Power Panel prior to installation and completing the Pre-
Operation and Maintenance Checklist under Appendix A.

 
Set-up 

Step 5: Review Pre-Operation Checklist 
under Appendix A prior to operation (pg.  8) 

 

DO NOT ATTEMPT CONNECTION WHILE CIRCUITS 
ARE LIVE

 

 Do not use cables if they appear frayed

 

 Do not use cable if connectors or plug do not seat properly

 

 Do not use cables if any copper cabling is exposed

 

 To limit risk of shock, disable generator automatic 

start to prevent unintended starting

 

Step 6: Making Cam Connections 

1.  Open lower chamber door 

2. 

Complete the Ground (green)connections, beginning 
with the furthest from the from door to the left

 

Proper connection (See Figure 10): 

A.  Grasp connector jacket and firmly insert cam connector 

into cam plug 

B.  Push on cam connector jacket until connector fully seats 

in cam plug 

C.  Rotate cam connector jacket counterclockwise until it 

stops 

 

Figure 10 

3.  Continue with connections, beginning with the rear of 

the cabinet and working forward 

4.  Complete ALL Ground connections working from back 

to front prior to proceeding 

5.  Continue with connections, beginning with the rear of 

the cabinet and working forward

Summary of Contents for 381333-476 A

Page 1: ...SERIES 300 Quick Connect Input Power panels are ETL listed to UL1008 standards ASCO SERIES 300 Quick Connect Output Panels are ETL listed to UL 891 Standards for Switchboards Limited Warranty When this ASCO SERIES 300 Quick Connect Power Panel is installed and operated according to the manual s instructions ASCO Power Technologies will repair or replace any of its mechanical or electrical parts if...

Page 2: ...operation 6 Step 7 Determining phase rotation of generator 6 Step 8 Conduct a safety test to ensure proper installation 6 Step 9 Making Cam Connections 6 Step 10 Connect 2 wire auto start circuit 7 Step 11 Close and lock lower chamber door allowing cables to exit through smaller cable door 7 Step 12 Powering Up 8 Step 13 Disconnection 8 Installation Output Panels 9 Step 3 Wiring the Bus Bars 9 Ste...

Page 3: ...monoxidepoisoningfromimproperly ventilated generator emissions the Power Panelmust be mounted outdoors only The mounting location is to be carefully selected to allow convenient connection to a generator and located a suitable distance away from any building openings or HVAC inlets Proper clearance must be allowed in front of the ASCO SERIES 300 Quick Connect Power Panel to allow for opening of ac...

Page 4: ...er than the ASCO SERIES 300 Quick Connect Power Panel Figure 2 Step 1 Fasten the ASCO SERIES 300 Quick Connect Power Panel to secure base 1 Base must be level and plumb to allow for proper drainage from ASCO SERIES 300 Quick Connect Power Panel weep holes 2 Fastening onto an external wall using 3 8 fasteners must be completed prior to proceeding with any terminations See Figure 1 for hole spacing ...

Page 5: ...conduit to the ground connection point in the upper right quadrant of the panel 5 Ground conductor must be a minimum of 2 AWG Conduit shall NOT be relied upon to provide grounding protectionto tapbox 6 Continue to connect the neutral and then the phases 7 Vacuum entire upper chamber to ensure no metal shavings are left behind Three phase power systems consist of three phase or hot conductors that ...

Page 6: ...termining phase rotation of generator 1 Disconnect generator from all loads if needed 2 Connect a phase rotation meter to the output phases of the generator 3 Record generator phase rotation clockwise or counter clockwise Step 8 Conduct a safety test to ensure proper installation 1 Do not attempt to use the ASCO SERIES 300 Quick Connect Power Panel prior to installationandcompletingthe Pre Operati...

Page 7: ...or Hot ASCO SERIES 300 Quick Connect Power Panel Hot A B B A C C Properconnection Figure6 A Grasp connector jacket and firmly insert cam connector into cam plug B Push on cam connector jacket until connector fully seats in cam plug C Rotate cam connector jacket counterclockwise until it stops 5 Continue with connections beginning with the rear of the cabinet and working forward 6 Complete ALL Phas...

Page 8: ...ng from front to back Figure 9 4 Complete disconnect of ALL hot connections prior to proceeding 5 DisconnecttheNeutral white connection beginning with the closest to the front door Properdisconnection SeeFigure9 A Grasp connectorjacket firmly and rotate cam connector clockwise until it stops B Firmly pull on connector until it separates from the plug C Set aside 6 Continue with ALL Neutral white c...

Page 9: ...tectiontotapbox 7 Vacuum entire upper chamber to ensure no metal shavings are left behind Step 4 Conduct a safety test to ensure proper installation Do not attempt to use the ASCO SERIES 300 Quick Connect Power Panel prior to installationandcompletingthe Pre Operationand Maintenance Checklist under Appendix A Set up Step 5 Review Pre Operation Checklist under Appendix A prior to operation pg 8 DON...

Page 10: ... Step 9 Disconnection DONOT ATTEMPTDISCONNECTINGWHILE CIRCUITSARELIVE Open lower chamber door Orderofdisconnect 1 Disconnect the Phase hot connections beginning with the closest to the front door to the right Proper disconnection See Figure 12 1 Graspconnectorjacketfirmly androtatecamconnector clockwise until it stops 2 Firmly pull on connector until it separates from the plug 3 Setaside 4 Continu...

Page 11: ...2 Open main chamber door and remove rear and side panels Ensure unit is dry and free of debris Ensure that gaskets are pliable and no cracking exists Ensure that door hinges are secure and lubricated Ensure that keylocks are intact and operational Ensure that all load terminals are securely fastened and that the bolts are set at ninety eight 98 foot pounds of torque Ensure paint is intact with no ...

Page 12: ...wer com hot conductors 5 I inspection 1 3 11 L limited warranty 1 M maintenance 1 5 9 P phase rotation 5 6 7 plug 6 7 8 9 10 11 portable cables 11 powering up 7 10 pre operation checklist 6 9 11 S safety test 5 9 safety labels 11 site preparation 3 shipment 3 T technical support 1 terminals 5 9 11 torque 5 9 11 U unpacking 3 V visual inspection 3 11 ASCO Power Technologies 160 Park Avenue Florham ...

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