Asada ECOsaver V240SP Instruction Manual Download Page 25

ECOsaver V240SP

24

BEFORE REQUESTING REPAIR OR SERVICES

Symptom

Cause

Solution

The machine will 

not start.

① The power cord is not plugged in.

① Plug in the power cord.

② The safety cable is not connected.

② Connect the safety cable.

③ The suction side is in vacuum or the 

low pressure switch is faulty.

③ Make the suction side to positive 

pressure. 

Replace the low pressure switch.

④ The machine is in high pressure shut 

off.

④ Reduce the pressure in the high 

pressure line.

⑤ The breaker tripped. (the lamp of the 

power switch is not on.)

⑤ Set the power switch to the “OFF” 

position and set it again to the “ON” 

position after a while.

⑥ The thermal protector operated due to 

overheating of the motor.

⑥ Wait until the motor cools down.

⑦ The cylinder is full.

⑦ Replace the cylinder.

⑧ The float sensor of the cylinder is 

faulty.

⑧ Repair

⑨ The motor was burned.

⑨ Repair

⑩ The compressor is locked.

⑩ Repair

⑪ Wiring disconnection

⑪ Repair

⑫ The high pressure switch is faulty.

⑫ Repair

The machine 

stops soon after 

starting.

① The liquid valve of the cylinder is 

closed.

① Open the liquid valve of the cylinder.

② The pressure in the cylinder is high.

② Cool down the cylinder or use Cooling 

Unit.

③ The hose has a core depressor.

③ Remove the core depressor of the 

hose.

④ The ball valve of the hose is closed.

④ Open the ball valve of the hose.

The recovery 

speed is slow or 

the machine will 

not recover.

① The built-in strainer is clogged.

① Clean or replace the built-in strainer.

② The pressure in the cylinder is high.

② Cool down the cylinder.

③ The piston seal is worn out.

③ Repair

④ The cylinder valve is damaged.

④ Repair

⑤ The hose has a core depressor.

⑤ Remove the core depressor in the 

hose.

⑥ The refrigerant in the system is 

frozen.

⑥ Perform liquid recovery after melting.

The suction 

pressure is 

extremely low.

① The connecting part or the hose of the 

suction side is clogged.

① Remove the cause of clogging (replace 

the hose gasket).

② The strainer is clogged.

② Clean or replace the strainer.

③ The manifold valve of the suction side is 

throttle back on the flow too much.

③ Regulate the valve again.

The discharge 

pressure is 

extremely high.

① The liquid valve of the cylinder or 

the discharge valve of the recovery 

machine is closed.

① Open the valve completely.

② The cylinder has air inside.

② Release the air from the vapor port 

little by little until the saturated 

temperature conforms to the saturated 

pressure.

③ Air enters from the suction side (the 

nut is loose).

③ Tighten the connection at the suction 

side.

④ The temperature (inside pressure) of 

the cylinder is high.

④ Cool down the cylinder or replace the 

cylinder.

⑤ The pressure gauge is faulty.

⑤ Repair

Refrigerant 

leaks from 

the recovery 

machine.

① The safety valve opened.

① Close the valves of the suction and 

discharge ports of the recovery 

machine and wait until the pressure 

drops.

② Loose flare connection or damage of 

the copper tubes.

② Repair

Abnormal 

noise from the 

compressor

① Liquid slugging

① Throttle the valve of the suction side.

② Oil slugging

② Install an oil separator between the 

system and the recovery machine.

③ The compressor is damaged.

③ Repair

BEFORE REQUESTING  REPAIR OR SERVICES

Summary of Contents for ECOsaver V240SP

Page 1: ...REFRIGERANT RECOVERY MACHINE ECOsaver V240SP INSTRUCTION MANUAL Please read this manual before operating...

Page 2: ...her Air Conditioning Equipment 8 HOW TO USE 10 Preparation before Operation 10 Liquid Vapor Recovery Procedure 12 Push Pull Recovery Procedure 16 Recovery Procedure of R410A or When the Pressure of Re...

Page 3: ...d smoking during the work in process Cigarette light may creates Carbon Oxy Chloride and ignite fire Use protective eye glass and hand glove when disconnecting hoses If Freon gas was touch your skin o...

Page 4: ...generator is not large enough it may lead to heating smoking or fire See the machine plate or this manual for the detailed specifications Do not setup the machine at location where gasoline thinner or...

Page 5: ...por recovery procedure the compressor may be damaged Do not let visitors touch the machine Do not use the machine when the result is unpredictable Do not use the machine for purposes other than the or...

Page 6: ...he store where the machine was purchased Use our cylinders that are expressly made for recovery and recycling Evacuation should not be done when the Auto stop run switch is at the Auto stop position A...

Page 7: ...g hose BLUE 152cm Power cord Shoulder strap Filter Valve Auto stop run switch Start switch Tank full lamp Recovery complete lamp VAPOR RECOVERY START PURGE OFF LIQUID RECOVERY COMPONENTS OF THE MACHIN...

Page 8: ...032F ES006 Shoulder Strap ES253 Power cord ES305 Instruction manual IM0436 Operation manual IM0437 Model ECOsaver V240SP Code No ES641 Recovery method Compressed vapor recovery method Push Pull metho...

Page 9: ...Cordless Vacuum Pump 1 5CFM VP151 Useful where has no power source Cooling unit CL3 3 8 ES801 Improves the efficiency of recovery in summer climate recovery in a large volume or recovery of R410A by u...

Page 10: ...ase of refrigerant when Disconnecting hose Quick charging valve A Y18975 Can be used without leaking refrigerant Recovery speed improves without Schrader Charging hose plus with SealRight fitting Vari...

Page 11: ...o START The temperature of the cylinder may rise when the ambient temperature is high or R410A is recovered Lower the temperature and pressure of the cylinder according to page 11 4 Helpful Informatio...

Page 12: ...of the system Heat up the accumulator by a heat gun or give it vibration if it is frozen Recover from multiple systems in one time How to avoid rise in temperature and pressure in the cylinder Put the...

Page 13: ...quid Vapor Recovery Procedure 1 Connection of the hoses and cords System to be recovered Safety cable Manifold Filter When a cylinder with float sensor is used When a cylinder without float sensor is...

Page 14: ...vacuum set the valve of the recovery machine to the PURGE position When the discharge pressure reaches to vacuum again connect the hose to the liquid port of the cylinder Close the ball valve of the...

Page 15: ...ecovered Set the valve of the recovery machine to the START position Open Liquid valve of the cylinder and High Pressure valves Liquid side of manifold and the system Valve operation Operation End of...

Page 16: ...r switch to the ON position Push the Start switch Please refer to P20 How to Restart the Recovery Machine if the unit does not run smoothly and restart the unit Turn the valve of the recovery machine...

Page 17: ...cannot be applied Ask the manufacturer of the system if not clear 1 Connection of the hoses and cords Safety cable When a cylinder with float sensor is used High Low Safety cable Filter Sight glass op...

Page 18: ...ition Do not set the Auto stop run switch to the Auto stop position Air may be left in the machine If the Auto stop position is selected the recovery machine will stop automatically Set to the Run pos...

Page 19: ...RECOVERY position Set the Auto stop run switch to the Auto stop position Make sure there is no liquid flow in the sight glass Valve operation Operation End of operation Set the valve of the recovery m...

Page 20: ...linder Turn the valve slowly to the VAPOR RECOVERY position Adjust suction pressure with valve to 3 5 kg cm2 43 5 72 5psi Close the vapor valve of the cylinder when the pressure in the cylinder drops...

Page 21: ...n Set the Power switch of the recovery machine to the OFF position and reset the breaker after approximately 5 minutes Restart the recovery machine according to How to Restart the Recovery Machine 1 W...

Page 22: ...linder is under this condition and this chart is useful for field operation When a cylinder is almost full with liquid and no vapor the pressure rises rapidly even with a slight increase in temperatur...

Page 23: ...mp is on and the recovery machine stops when the cylinder is turned upside down Check the overfilling prevention function in case a cylinder with float sensor is used Connect the Safety cable to the c...

Page 24: ...on Set the Auto stop run switch to the Run position Set the Power switch to the ON position Push the Start switch Make sure the air is sucked f r o m t h e s u c t i o n p o r t and discharged from th...

Page 25: ...re in the cylinder is high Cool down the cylinder The piston seal is worn out Repair The cylinder valve is damaged Repair The hose has a core depressor Remove the core depressor in the hose The refrig...

Page 26: ...module Relay Red lamp Tank full Green lamp Reocvery complete lamp Low pressure switch High pressure switch Safety cable Transformer Relay Compressor Thermal protector Circuit breaker Power switch Grou...

Page 27: ...FLOW DIAGRAM Condenser Suction port Safety valve High pressure switch Discharge port Suction pressure gauge Discharge pressure gauge Low pressure switch Recovery Purge Purge Recovery Check valve Compr...

Page 28: ...Customer Memo Please ll in for your record in the future The information is helpful for inquiry and ordering parts Products Number Date Purchased Store Purchased the Unit Ver 01 Code No IM0436 V...

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