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THE SCIENCE OF CONTINUITY

M A N U A L

E T R I E B S H A N D B U C H

A N U E L

A N U A L D E

Summary of Contents for Flexus FM

Page 1: ...THE SCIENCE OF CONTINUITY MANUALE D USO USER M A N U A L B E T R I E B S H A N D B U C H M A N U E L D UTILISATEUR M A N U A L D E USUARII...

Page 2: ...manual contains detailed instructions on how to use and install the product For information on how to use your equipment to its full potential this manual should be kept close at hand beside the UPS...

Page 3: ...RY BOX FROM THE PALLET 65 PRELIMINARY CHECK OF CONTENTS 66 INSTALLING THE UPS AND THE BATTERY BOX 66 STEPS TO BE TAKEN TO GAIN ACCESS TO THE TERMINALS OF THE UPS BATTERY BOX 66 ELECTRICAL CONNECTIONS...

Page 4: ...5 MAINTENANCE BYPASS SWMB 85 REDUNDANT AUXILIARY POWER SUPPLY FOR AUTOMATIC BYPASS 86 PROGRAMMABLE AUXILIARY SOCKET POWER SHARE 86 POWER WALK IN 86 REDUCING THE LOAD TO 200V AND 208V 86 CONFIGURING TH...

Page 5: ...Thanks to its new modern design the use of a large graphic display and above all the extra power provided by the battery charger up to 6A recharge the Flexus FM series represents a new reference stand...

Page 6: ...Manual bypass switch Battery start button COLD START 1 0 main power switch Front door to open the door press and release the area marked X From left Input switch Separate bypass switch optional Outpu...

Page 7: ...l OUTPUT Connection for remote maintenance bypass command Connection for external Battery Box temperature probe Connection for external synchronization signal Connection for R E P O Remote Emergency P...

Page 8: ...communication cards RS232 communication port Powershare sockets max total 10A on two sockets USB communication port Powershare socket thermal protector manual reset Ventilation fans Contact holder fo...

Page 9: ...er LED Battery low LED Battery power LED ECO mode LED Load on bypass LED Graphic display Stand by alarm LED F1 F2 F3 F4 FUNCTION KEYS The function of each key is indicated at the bottom of the display...

Page 10: ...he battery voltage of the Battery Box corresponds to that supported by the UPS Additional Battery Boxes may be connected in a chain to obtain the desired autonomy time during a power failure This seri...

Page 11: ...ONAL BATTERY CHARGERS ARE USED INSTEAD OF THE BATTERIES This series of UPS must be used together with an external Battery Box and is suitable for applications requiring long back up times NOTE A separ...

Page 12: ...h 0 670 kW 580 kcal h 2290 B T U h 0 765 kW 660 kcal h 2610 B T U h 1 02 kW 880 kcal h 3480 B T U h Dissipated power with nominal distorting load pf 0 7 and with charged battery 0 49 kW 420 kcal h 16...

Page 13: ...should not exceed 90 non condensing Check that the ambient temperature with the UPS running remains between 0 and 40 C The UPS may be operated with an ambient temperature of between 0 and 40 C The re...

Page 14: ...door and remove the slides NOTE 2 The slides are fixed to the pallet by a screw marked C in the figure Remove the 4 brackets securing the UPS to the pallet the screws are marked A and B in the figures...

Page 15: ...front of the equipment for it to be turned on off and maintenance operations to be performed on it 1 5 mt The rear part of the UPS should be set at least 30 cm from the wall to enable the air blown by...

Page 16: ...otation must be respected Optional TRANSFORMER BOXES are available to convert the distribution system from 3 to 4 wires DIAGRAMS OF CONNECTIONS TO THE ELECTRICAL SYSTEM NOTE for the following diagrams...

Page 17: ...8 UPS without any variation in neutral condition and with separate bypass input UPS with galvanic isolation and with separate bypass input UPS with galvanic isolation at output and separate bypass inp...

Page 18: ...o the same potential If the two power supplies were different an isolation transformer would have to be used on one of the inputs UPS without any variation in neutral condition and with separate bypas...

Page 19: ...ery chargers optional the maximum input current on lines L2 and L3 should be increased to 7A When operating off the bypass with a three phase connection all the output current is applied to L1 and Neu...

Page 20: ...GF In Nominal current 2 DIFFERENTIAL In the standard version the neutral from the mains power is connected to the UPS output neutral and the neutral settings of the installation remain unchanged THE...

Page 21: ...nal Battery Box is 3 metres Note the maximum cable size that can be inserted in the INPUT BYPASS and OUTPUT terminal boards is 25mm2 for cables with cable lugs and 35mm2 for rigid cables The maximum s...

Page 22: ...AL Note connections to the BATTERY module are only required when the optional Battery Box is present CONNECTION OF UPS SINGLE PHASE INPUT The very first connection must be the protection conductor or...

Page 23: ...lf powered with SELV type circuits No external power supply voltage is therefore required When it is closed normal condition a maximum current of 15mA is present EXTERNAL SYNC This non isolated input...

Page 24: ...ass disconnecting switch If the UPS is fitted with an internal isolation transformer ensure compatibility between the remote maintenance bypass and the neutral arrangements DIAGRAM SHOWING REMOTE INST...

Page 25: ...ns given in the UPS Internal Protections section NOTE For installation with single phase input use a bi polar disconnecting switch OUTPUT switch switch compliant with the indications given in the UPS...

Page 26: ...e Battery Box are open Remove the terminal cover of the Battery Box see Opening the UPS and the Battery Box Connect the earth terminals of the UPS and the Battery Box using the yellow green wire of th...

Page 27: ...panel of the UPS Installing and running UPSTools Follow the installation and operating instructions given in the software manual present in the UPSTools folder of the CD ROM Making the setting from t...

Page 28: ...plied the internal temperature and the state of efficiency of the batteries The block diagram below shows each of the parts that make up the UPS Block diagram of the UPS IMPORTANT Our UPS are designed...

Page 29: ...information as provided in the Connecting the Battery Box to the UPS paragraph this can lead to the battery fuses becoming damaged If this happens contact the customer services department immediately...

Page 30: ...bypass option is present check which terminal board input and or bypass the error code shown on the display corresponds to see the Alarm Codes paragraph correct the position of the wires of the termi...

Page 31: ...position Keep the Cold Start button situated behind the door pressed for about 5 sec The UPS will be started and the display turned on Press the button to gain access to the power on menu When prompte...

Page 32: ...s containing all the data related to the menu chosen UPS STATUS ERRORS FAULTS Area indicating the operating status of the UPS The first line is always active and constantly shows the current status of...

Page 33: ...84 DISPLAY MENUS...

Page 34: ...f may result in injury to the operator and damage the equipment Below is a list of the operations to be performed in order to carry out maintenance work on the equipment without shutting off the power...

Page 35: ...f battery charging or when an overload occurs Safety notes when the UPS is switched on if the output switch SWOUT is opened the Power share socket will remain connected to the mains If the manual bypa...

Page 36: ...d Enabled Disabled CP Autonomy limitation Sets the maximum time of operation on battery power Disabled Disabled complete battery discharge 1 65000 in steps of 1 sec SW Battery low prealarm Sets the es...

Page 37: ...vity Enabled High sensitivity Enabled Low sensitivity Disabled with input output synchronization Disabled without input output synchronization SW Inverter synchronization External Sync Selects the sou...

Page 38: ...USB CONNECTORS RS232 CONNECTOR USB CONNECTOR 1 2 3 4 PIN NAME TYPE SIGNAL PIN SIGNAL 1 IN 1 VBUS 2 TX OUT Serial line TX 2 D 3 RX IN Serial line RX 3 D 4 4 GND 5 GND POWER 6 OUT 7 8 15V POWER Isolate...

Page 39: ...hen the mains voltage is present the UPS resumes operation from the inverter If the jumper is removed when there is no mains voltage present the UPS resumes operation from the battery 4 5 12 BATTERY L...

Page 40: ...ted when the UPS switches to bypass to compensate for the surge current due to the activation of a distorting load Sound C The signal is emitted when the UPS switches to battery operation before the b...

Page 41: ...llow the instructions given by the installation program For more detailed information on how to install and use the software consult the manual present in the Manuals folder of the CD Rom provided To...

Page 42: ...CH LOCATED BEHIND THE DOOR IN 0 POSITION Set the switch to 1 THE SWIN SWITCH LOCATED BEHIND THE DOOR IS OPEN Close the switch MAINS POWER FAILURE BLACKOUT Check that mains power is restored and if nec...

Page 43: ...DISPLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F09 F10 PHASE 1 HAS A MUCH LOWER VOLTAGE THAN THE OTHER TWO PHASES Open the SWIN start up the UPS using the batteries wait until the sequence ends and...

Page 44: ...THE BATTERIES ARE DISCHARGED THE UPS WAITS UNTIL THE BATTERY VOLTAGE RISES ABOVE THE ESTABLISHED THRESHOLD VALUE Wait for the batteries to recharge or manually force start up from the START UP menu T...

Page 45: ...PLAY SHOWS ONE OR MORE OF THE FOLLOWING CODES F37 L37 ENVIRONMENTAL TEMPERATURE HIGHER THAN 40 C SOURCES OF HEAT NEAR THE UPS AIR VENTS OBSTRUCTED OR TOO NEAR THE WALL MALFUNCTION OF THE TEMPERATURE S...

Page 46: ...recharge S08 Economy mode enabled S09 Ready for power on S10 UPS locked load not powered S11 UPS locked load on bypass S12 BOOST stage or battery charger locked load not powered Command indicates that...

Page 47: ...tside tolerance limits A18 Voltage on bypass line out of range A19 Overcurrent peak on output A22 Load user defined threshold A25 Output isolator open A26 Positive branch batteries missing or battery...

Page 48: ...ositive branch capacitors failed F10 Precharge of negative branch capacitors failed F11 BOOST stage anomaly F14 Sine wave of inverter distorted F17 Inverter stage anomaly F19 Positive battery overvolt...

Page 49: ...ervoltage positive L07 BOOST stage overvoltage negative L08 BOOST stage undervoltage positive L09 BOOST stage undervoltage negative L10 Static bypass switch fault L11 output undervoltage L14 inverter...

Page 50: ...r factor 0 8 Short circuit current 1 5x In for t 500ms Precision of output voltage referred to output voltage of 400Vac 1 Static stability 3 0 5 Dynamic stability 3 resistive load 4 EN62040 3 performa...

Page 51: ...x Models ET06P480A5 6 ET06V480A0 6 ET06P480M5 6 ET06V480M0 6 Battery Nominal voltage per branch 240Vdc Number of batteries V 40 12 80 12 Various Environmental temperature 7 0 40 C Humidity 95 non cond...

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