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OPERATOR’S MANUAL 

66610X-X-C

INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE

RELEASED: 8-24-89

REVISED: 12-12-17

(REV: AJ)

1” DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING, 

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET - BRYAN, OHIO 43506

 (800) 495-0276 

 FAX (800) 892-6276 

© 2017 

CCN 81376642

arozone.com

SERVICE KITS

Refer to the Model Description Chart to match the pump material 

options.

637118-C

 for air section repair (see page 6).

637119-XXX-C 

for fluid section repair 

with

 seats (see page 4).

637119-XX-C

 for fluid section repair 

without

 seats (see page 4).

637167

 Abrasion Resistant Conversion Kit is available for use in heavy

and abrasive material applications (see page 4).

PUMP DATA

Models . . . . . . . . . . . . 

see “Model Description Chart” for “-XXX”

Pump Type . . . . . . . . . 

Metallic Air Operated Double Diaphragm

Material . . . . . . . . . . . .

 see “Model Description Chart”

Weight . . . . 

Aluminum . . . . . . . . . . .  19 lbs (8.62 kgs)

 

     Cast Iron . . . . . . . . . . . .    31 lbs (14.06 kgs)

 

     Stainless Steel . . . . . . . . 36 lbs (16.33 kgs)

 

     [add 8 lbs (3.63 kgs) for cast iron air motor section]

Maximum Air Inlet Pressure  . . . . . . . . . 120 psig (8.3 bar)

Maximum Material Inlet Pressure . . . . 10 psig (0.69 bar)

Maximum Outlet Pressure  .  . . . . . . . . . 120 psig (8.3 bar)

Maximum Flow Rate (flooded inlet) . .  35 gpm (133 lpm)

Displacement / Cycle @ 100 psig

       

 Standard Diaphragm....................0.16 gal. (0.60 lit.)

        Composite PTFE Diaphragm......0.14 gal. (0.525 lit.

)

Maximum Particle Size . . . . . . . . . . . 1/8” dia. (3.2 mm)

Maximum Temperature Limits (diaphragm / ball / seat material)

Acetal . . . . . . . . . . . . . . . . . 10⁰ to 180⁰ F (-12⁰ to 82⁰ C)

E.P.R. / EPDM . . . . . . . . . . .-60⁰ to 280⁰ F (-51⁰ to 138⁰ C)

Hytrel® . . . . . . . . . . . . . . . . -20⁰ to 180⁰ F (-29⁰ to 82⁰ C)

Neoprene . . . . . . . . . . . . . 0⁰ to 200⁰ F (-18⁰ to 93⁰ C)

Nitrile . . . . . . . . . . . . . . . . . 10⁰ to 180⁰ F (-12⁰ to 82⁰ C)

Polypropylene . . . . . . . .   35⁰ to 175⁰ F (2⁰ to 79⁰ C)

Polyurethane . . . . . . . . . . 10⁰ to 150⁰ F (-12⁰ to 66⁰ C)

Kynar® PVDF . . . . . . . . . . . 10⁰ to 200⁰ F (-12⁰ to 93⁰ C)

Santoprene®. . . . . . . . . . . -40 to 225 F (-40 to 107⁰ C)

PTFE . . . . . . . . . . .. . . . . . . . 40⁰ to 225⁰ F (4⁰ to 107⁰ C)

Viton® . . . . . . . . . . . . . . . . . -40⁰ to 350⁰ F (-40⁰ to 177⁰ C)

Dimensional Data 

. . . . . . . . . . . . . . . see page 8

Noise Level @ 70 psig,  60 cpm 

. . 64.5dB(A)

*

The pump sound pressure levels published here have been updated to an Equivalent Contin-

uous Sound Level (LA

eq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four 

microphone locations.

NOTICE: All possible options are shown in the chart. However, certain combina-

tions may not be recommended, consult a representative or the factory if you 

have questions concerning availability.

MODEL DESCRIPTION CHART

6661 X  X   X  X  X   C

6661XX X X X C

C

637119 X X

DIAPHRAGM

BALL

FLUID SECTION SERVICE KIT SELECTION

EXAMPLE: MODEL # 666100-361-C

Fluid Section Service Kit # 637119-61-C

 

CENTER BODY MATERIAL

FLUID CAP / MANIFOLD MATERIAL

 

0 - Aluminum, NPTF

2 - Aluminum, BSP

1 - Cast Iron, NPTF

3 - Cast Iron, BSP

Seat Material

1 - Aluminum

4 - Kynar PVDF

2 - 316 Stainless Steel

5 - Carbon Steel

3 - Polypropylene

Ball Material

8 - Hard 440 Stainless Steel

0 - Aluminum, Single

A - Aluminum, Single

(Steel Hardware)

(Stainless Steel Hardware)

1 - Stainless Steel, Single

B - Stainless Steel, Single

2 - CastIron, Single

C - Cast Iron, Single

9 - Stainless Steel, Dual

D - Stainless Steel, Dual

1 - Neoprene

6 - Acetal

2 - Nitrile

8 - Polyurethane

3 - Viton

A - Stainless Steel

4 - PTFE

C - Hytrel

E - Santoprene

DiaphragmMaterial

1 - Neoprene

2 - Nitrile

4 - PTFE / Santoprene

3 - Viton

6 - Composite PTFE

9 - Hytrel

B - Santoprene

6661XX-XXX-C

1’’ DIAPHRAGM PUMP

DUAL MANIFOLD

SINGLE MANIFOLD

Figure 1

Summary of Contents for 66610X-X-C Series

Page 1: ...Acetal 10 to 180 F 12 to 82 C E P R EPDM 60 to 280 F 51 to 138 C Hytrel 20 to 180 F 29 to 82 C Neoprene 0 to 200 F 18 to 93 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 175 F 2 to 79 C Polyurethane 10 to 150 F 12 to 66 C Kynar PVDF 10 to 200 F 12 to 93 C Santoprene 40 to 225 F 40 to 107 C PTFE 40 to 225 F 4 to 107 C Viton 40 to 350 F 40 to 177 C Dimensional Data see page 8 Noise Level 70 p...

Page 2: ...em by opening dispensing valve or device and or carefully and slowly loosening and removing out let hose or piping from pump WARNING HAZARDOUS MATERIALS Can cause serious injury or property damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements y y Obtain ...

Page 3: ...tion from dirt and foreign matter during service disassembly and reassembly y y Keep good records of service activity and include pump in preventive maintenance program y y Before disassembling empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump FLUID SECTION DISASSEMBLY 1 Remove top manifold s 2 Remove 22 balls 19 O rings and 21 seats 3 R...

Page 4: ... 637119 X4 C 93459 4 2 T 92973 B 2 SP Y328 14 4 T Y328 126 4 T XX6 48495964 48490056 2 CP Y328 126 4 T XX9 637119 XX9 C 637119 X9 C 90533 9 2 H Y328 14 4 T Y327 126 4 V XXB 637119 XXB C 637119 XB C 90533 B 2 SP Y328 14 4 T 90534 4 E MANIFOLD FLUID CAP MATERIAL OPTIONS 6661XX XXX C Aluminum 6661X0 X 6661XA X Stainless Steel 6661X1 1X9 1XB 1XD Cast Iron 6661X2 X 6661XC X NPTF BSP NPTF BSP NPTF BSP I...

Page 5: ... White Urethane N A Red Viton Yellow Yellow Stripe Dot See item 8 in inset below TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS 14 Bolt 25 30 ft lbs 33 9 40 7 Nm 26 Bolts and 29 nuts 120 140 in lbs 13 6 15 8 Nm LUBRICATION SEALANTS Apply Loctite 271 to threads Apply Key Lube to all O rings U Cups mating parts Apply anti seize compound to threads and bolt and nut flange heads which contact p...

Page 6: ...will force the 109 piston out Continue pushing the 111 spool and remove Check for scratches and gouges 3 Reach into the air section exhaust side and remove 116 spacer 115 spacers 113 O rings 114 O rings 112 washers etc Check for damaged O rings MAJOR VALVE REASSEMBLY 1 Replace 112 washer 114 O ring and 113 O ring onto 115 spacer and insert etc NOTE Be careful to orient spacer legs away from blocki...

Page 7: ...EGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION MAJOR VALVE CROSS SECTION DETAIL 109 110 112 114 113 115 111 116 Figure 3 Figure 4 124 TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS 105 40 50 in lbs 4 5 5 6 Nm LUBRICATION SEALANTS Apply Key Lube grease to all O rings U Cups mating parts Apply Loctite 271 to threads Apply Loctite 262 to threads Apply Loctite 572 to thread...

Page 8: ...Check connections of suction plumbing y y Check O rings between intake manifold and fluid caps y y Check tightness of diaphragm nut Low output volume erratic flow or no flow y y Check air supply y y Check for plugged outlet hose y y Check for kinked restrictive outlet material hose y y Check for kinked restrictive or collapsed inlet material hose y y Check for pump cavitation suction pipe should b...

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