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66610X-X-C (en)

EXCESSIVE AIR PRESSURE 

STATIC SPARK

HAZARDOUS MATERIALS

HAZARDOUS PRESSURE

WARNING

 

EXCESSIVE AIR PRESSURE. Can cause 

personal injury, pump damage or property damage.

 

y

Do not exceed the maximum inlet air pressure as stated 

on the pump model plate.

 

y

Be sure material hoses and other components are able 

to withstand fluid pressures developed by this pump. 

Check all hoses for damage or wear. Be certain dispens-

ing device is clean and in proper working condition.

WARNING

 

STATIC SPARK. Can cause explosion 

resulting in severe injury or death. Ground pump and 

pumping system.

 

y

Sparks can ignite flammable material and vapors.

 

y

The pumping system and object being sprayed must 

be grounded when it is pumping, flushing, recirculat-

ing or spraying flammable materials such as paints, 

solvents, lacquers, etc. or used in a location where 

surrounding atmosphere is conducive to spontaneous 

combustion. Ground the dispensing valve or device, 

containers, hoses and any object to which material is 

being pumped.

 

y

Use the pump grounding screw terminal provided. 

Use ARO part no. 66885-1 ground kit or connect a 

suitable ground wire (12 ga. minimum) to a good 

earth ground source.

 

y

Secure pump, connections and all contact points to 

avoid vibration and generation of contact or static spark.

 

y

Consult local building codes and electrical codes for 

specific grounding requirements.

 

y

After grounding, periodically verify continuity of elec-

trical path to ground. Test with an ohmmeter from 

each component (e.g., hoses, pump, clamps, contain-

er, spray gun, etc.) to ground to ensure continuity. 

Ohmmeter should show 0.1 ohms or less.

 

y

Submerse the outlet hose end, dispensing valve or 

device in the material being dispensed if possible. 

(Avoid free streaming of material being dispensed.)

 

y

Use hoses incorporating a static wire.

 

y

Use proper ventilation.

 

y

Keep inflammables away from heat, open flames and 

sparks.

 

y

Keep containers closed when not in use

 

y

WARNING

 Pump exhaust may contain contam-

inants. Can cause severe injury. Pipe exhaust away 

from work are and personnel.

 

y

In the event of a diaphragm rupture, material can be 

forced out of the air exhaust muffler.

 

y

Pipe the exhaust to a safe remote location when 

pumping hazardous or inflammable materials.

 

y

Use a grounded 3/8” minimum i.d. hose between the 

pump and the muffler.

WARNING

 

HAZARDOUS PRESSURE. Can result in 

serious injury or property damage. Do not service 

or clean pump, hoses or dispensing valve while the 

system is pressurized.

 

y

Disconnect air supply line and relieve pressure from 

the system by opening dispensing valve or device and 

/ or carefully and slowly loosening and removing out-

let hose or piping from pump.

WARNING

 

HAZARDOUS MATERIALS. Can cause 

serious injury or property damage. Do not attempt 

to return a pump to the factory or service center that 

contains hazardous material. Safe handling practices 

must comply with local and national laws and safety 

code requirements.

 

y

Obtain Material Safety Data Sheets on all materials 

from the supplier for proper handling instructions. 

 

y

WARNING  

EXPLOSION HAZARD. Models con-

taining aluminum wetted parts cannot be used with 

1,1,1-trichloroethane, methylene chloride or other 

halogenated hydrocarbon solvents which may react 

and explode

.

 

y

Check pump motor section, fluid caps, manifolds and 

all wetted parts to assure compatibility before using 

with solvents of this type.

CAUTION  

Verify the chemical compatibility of the 

pump wetted parts and the substance being pumped, 

flushed or recirculated. Chemical compatibility may 

change with temperature and concentration of the 

chemical(s) within the substances being pumped, 

flushed or circulated. For specific fluid compatibility, 

consult the chemical manufacturer.

CAUTION  

Maximum temperatures are based 

on mechanical stress only. Certain chemicals will 

significantly reduce maximum safe operating 

temperature. Consult the chemical manufacturer for 

chemical compatibility and temperature limits. Refer 

to PUMP DATA on page 1 of this manual.

CAUTION  

Be certain all operators of this equipment 

have been trained for safe working practices, 

understand it’s limitations, and wear safety goggles / 

equipment when required.

CAUTION  

Do not use the pump for the structural 

support of the piping system. Be certain the system 

components are properly supported to prevent stress 

on the pump parts.

 

y

Suction and discharge connections should be flexible 

connections (such as hose), not rigid piped, and should 

be compatible with the substance being pumped.

CAUTION  

Prevent unnecessary damage to the 

pump. Do not allow pump to operate when out of 

material for long periods of time.

 

y

Disconnect air line from pump when system sits idle 

for long periods of time.

CAUTION

 

Use only genuine ARO replacement parts to 

assure compatible pressure rating and longest service life.

NOTICE

 

Replacement warning labels are 

available upon request: “Static Spark” (93616-1) and 

“Diaphragm Rupture” (93122).

WARNING

=

Hazards or unsafe practices which 

could result in severe personal injury, 

death or substantial property damage.

CAUTION

=

Hazards or unsafe practices which 

could result in minor personal inju-

ry, product or property damage.

NOTICE

=

Important installation, operation or

maintenance information.

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

Summary of Contents for 66610X-X-C Series

Page 1: ...Acetal 10 to 180 F 12 to 82 C E P R EPDM 60 to 280 F 51 to 138 C Hytrel 20 to 180 F 29 to 82 C Neoprene 0 to 200 F 18 to 93 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 175 F 2 to 79 C Polyurethane 10 to 150 F 12 to 66 C Kynar PVDF 10 to 200 F 12 to 93 C Santoprene 40 to 225 F 40 to 107 C PTFE 40 to 225 F 4 to 107 C Viton 40 to 350 F 40 to 177 C Dimensional Data see page 8 Noise Level 70 p...

Page 2: ...em by opening dispensing valve or device and or carefully and slowly loosening and removing out let hose or piping from pump WARNING HAZARDOUS MATERIALS Can cause serious injury or property damage Do not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements y y Obtain ...

Page 3: ...tion from dirt and foreign matter during service disassembly and reassembly y y Keep good records of service activity and include pump in preventive maintenance program y y Before disassembling empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump FLUID SECTION DISASSEMBLY 1 Remove top manifold s 2 Remove 22 balls 19 O rings and 21 seats 3 R...

Page 4: ... 637119 X4 C 93459 4 2 T 92973 B 2 SP Y328 14 4 T Y328 126 4 T XX6 48495964 48490056 2 CP Y328 126 4 T XX9 637119 XX9 C 637119 X9 C 90533 9 2 H Y328 14 4 T Y327 126 4 V XXB 637119 XXB C 637119 XB C 90533 B 2 SP Y328 14 4 T 90534 4 E MANIFOLD FLUID CAP MATERIAL OPTIONS 6661XX XXX C Aluminum 6661X0 X 6661XA X Stainless Steel 6661X1 1X9 1XB 1XD Cast Iron 6661X2 X 6661XC X NPTF BSP NPTF BSP NPTF BSP I...

Page 5: ... White Urethane N A Red Viton Yellow Yellow Stripe Dot See item 8 in inset below TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS 14 Bolt 25 30 ft lbs 33 9 40 7 Nm 26 Bolts and 29 nuts 120 140 in lbs 13 6 15 8 Nm LUBRICATION SEALANTS Apply Loctite 271 to threads Apply Key Lube to all O rings U Cups mating parts Apply anti seize compound to threads and bolt and nut flange heads which contact p...

Page 6: ...will force the 109 piston out Continue pushing the 111 spool and remove Check for scratches and gouges 3 Reach into the air section exhaust side and remove 116 spacer 115 spacers 113 O rings 114 O rings 112 washers etc Check for damaged O rings MAJOR VALVE REASSEMBLY 1 Replace 112 washer 114 O ring and 113 O ring onto 115 spacer and insert etc NOTE Be careful to orient spacer legs away from blocki...

Page 7: ...EGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION MAJOR VALVE CROSS SECTION DETAIL 109 110 112 114 113 115 111 116 Figure 3 Figure 4 124 TORQUE REQUIREMENTS NOTE DO NOT OVERTIGHTEN FASTENERS 105 40 50 in lbs 4 5 5 6 Nm LUBRICATION SEALANTS Apply Key Lube grease to all O rings U Cups mating parts Apply Loctite 271 to threads Apply Loctite 262 to threads Apply Loctite 572 to thread...

Page 8: ...Check connections of suction plumbing y y Check O rings between intake manifold and fluid caps y y Check tightness of diaphragm nut Low output volume erratic flow or no flow y y Check air supply y y Check for plugged outlet hose y y Check for kinked restrictive outlet material hose y y Check for kinked restrictive or collapsed inlet material hose y y Check for pump cavitation suction pipe should b...

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