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Mattress and Seat Systems Service Manual

Repair

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Figure 13 - AlphaXcell Double Mattress Overlay (OL)

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Detail A

Refer to Detail A

Detail B

Refer to
Detail B

Note the orientation of the Non-Return Valves (Item 130)

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Summary of Contents for Alpha Active

Page 1: ...SER0005_6 02 2020 _ SERVICE MANUAL Mattress Seat Systems...

Page 2: ...5 Seating Systems 5 Operating Principles 7 Rapid Deflation of the Overlay or Mattress Replacement 8 CHAPTER 2 Maintenance 9 Mattress Seat System Service 9 Mattress Seat System Maintenance Checks 9 CH...

Page 3: ...ly 42 All Seat Systems 42 Replacing the CPR Rapid Deflate End Plug Assembly 43 Removing the Loop Base Sheet Assembly 44 All Mattresses MR and OL and Seat Systems except Alpha Trancell II 44 Alpha Tran...

Page 4: ...Replacement 53 Alpha Relief 2 Mattress Replacement 54 Alpha Trancell II Mattress Overlay 54 Alpha Trancell Deluxe 55 AlphaXcell Mattress Overlay 56 AlphaXcell Double Mattress Overlay 56 Turbo Puls Ma...

Page 5: ...nt chapter Cross references which do NOT include any chapter number or chapter title refer to text within the same chapter Warnings Cautions and Notes WARNINGS given in this manual identify possible h...

Page 6: ...Trancell II Without Cover OL 401007 Chap 3 Page 20 Fig 10 Alpha Trancell Deluxe MR ATD001DAR Chap 3 Page 22 Fig 11 Alpha Trancell Deluxe OL ATD002DAR Chap 3 Page 22 Fig 11 Alpha Trancell Deluxe Seat S...

Page 7: ...storage Electromagnetic Compatibility EMC This product complies with the requirements of applicable EMC Standards Medical electrical equipment needs special precautions regarding EMC and needs to be i...

Page 8: ...e inflatable mattress overlay which provides static pressure to one side and alternating pressure relief to the other side The static and alternating sides of the mattress can be set up on either side...

Page 9: ...s deflate The cell configurations are detailed in Table 2 Figure 2 Typical Mattress Replacement MR System 5 Seating Systems A typical seating system is shown in Figure 3 The seat includes a base sheet...

Page 10: ...2 Alpha Trancell II Ventilated OL 16 14 2 Alpha Trancell II Without Cover OL 16 14 2 Alpha Trancell ICC13 Seat 9 9 0 Alpha Trancell Deluxe MR 20 20 0 Alpha Trancell Deluxe OL 20 20 0 Alpha Trancell De...

Page 11: ...then a further 50 seconds with air from both outlets to cells A and B During the period when air is pumped from an outlet to one group of cells the second set of cells is slowly vented to atmosphere c...

Page 12: ...flate plug The CPR or Rapid Deflate plug is located at the head end of the overlay or mattress replacement on the same side as the tubeset refer to Figure 5 For rapid deflation of the overlay or mattr...

Page 13: ...Chapter 3 Repair Note Some of the items may not be applicable to a particular model of mattress or seat system 2 1 Visually inspect the following for damage wear and potential faults Base and top cov...

Page 14: ...easier to carry out the repair procedures if the mattress or seat system is fully deflated first Disconnect the tubeset between the mattress or seat system and the pump to deflate it After carrying o...

Page 15: ...re 8 Table 5 Alpha Relief 2 Mattress Replacement MR Figure 9 Table 6 Alpha Trancell II Mattress Overlay OL Figure 10 Table 7 Alpha Trancell Deluxe Figure 11 Table 8 AlphaXcell Mattress Overlay OL Figu...

Page 16: ...30 10 130 150 160 20 140 50 100 Head End Feet End Alternating Non ventilated Item 170 7 off Alternating Ventilated Item 180 7 off Static Non ventilated Item 170 2 off Static Ventilated Item 180 1 off...

Page 17: ...Alternating Non ventilated Item 170 7 off Alternating Ventilated Item 180 7 off Static Non ventilated Item 170 2 off Static Ventilated Item 180 1 off Cell Arrangement 80 60 110 40 30 50 90 10 150 160...

Page 18: ...e Sheet Assembly for 400003ADV 400003DAR 40 400062 Top Cover Assembly for 400001DAR 1 400077 Top Cover Assembly for 400003ADV 400058 Top Cover Assembly for 400002DAR 400003DAR 50 400065 Manifold Assem...

Page 19: ...Mattress and Seat Systems Service Manual Repair Page 15 Figure 8 Alpha Relief Mattress Replacement MR 60 50 30 20 100 40 10 80 90 70 110 120 130 Note the orientation of the Non Return Valves Item 70...

Page 20: ...r 402001DAR 1 402055 Hairnet Cover Assembly for 402003HN 20 400064 Base Cover Assembly for 402001DAR 1 30 402302 Foam Base 1 40 402053 Loop Base Sheet Assembly 1 50 402050 Cell Assembly 17 60 402051 M...

Page 21: ...Mattress and Seat Systems Service Manual Repair Page 17 Figure 9 Alpha Relief 2 Mattress Replacement a l p h a R E L I E F 2 30 60 150 140 120 130 110 100 90 80 20 50 40 70...

Page 22: ...Alpha Relief 2 Top Cover Assembly Glide IS2 30 AR2M050 Loop Sheet Assembly AR2M 1 40 AR2M060 Cell Assembly AR2M 17 50 AR2M090 Base Pad Assembly AR2M 1 60 AR2M100 Cover Base Assembly AR2M 1 70 AR2M070...

Page 23: ...Mattress and Seat Systems Service Manual Repair Page 19 Figure 10 Alpha Trancell II Mattress Overlay OL 90 80 70 60 50 40 40 100 20 10 30 Note the orientation of the Non Return Valves Item 40...

Page 24: ...l II Mattress Overlay Without Cover 10 401068 Top Cover Assembly for 401001 401002 401003 1 20 401053 Mattress Overlay Assembly for 401001 401002 401007 1 401069 Mattress Overlay Assembly Ventilated f...

Page 25: ...Mattress and Seat Systems Service Manual Repair Page 21 Figure 11 Alpha Trancell Deluxe 20 10 30 40 50 70 90 80 130 140 ATD001DAR only 100 110 120 60...

Page 26: ...56 Loop Base Assembly 1 30 ATD59 Cell Assembly 20 40 ATD060 Manifold Tube Assembly comprises items 50 to 90 1 50 BP431 Colder Connector Male 1 60 BP432 Colder Connector Female 1 70 ATD300 Transport Sw...

Page 27: ...Feet End Alternating Item 30 17 off Non ventilated IC090 for IC087 and IC137 Ventilated IC068 for IC076 only Static 3 off Non ventilated Item 20 IC082 Cell Arrangement 120 100 50 10 130 30 20 60 40 40...

Page 28: ...y 2 50 IC017 Manifold Tube Twin Bore End Plug 1 60 IC016 Manifold Tube Twin Bore Non Return Valve Assemblies 1 70 IC091 Manifold Tube Assembly Pump End for IC087 and IC137 comprises Items 80 90 and 10...

Page 29: ...5 Figure 13 AlphaXcell Double Mattress Overlay OL 115 10 20 50 90 110 100 40 30 80 60 70 120 120 130 130 130 140 150 150 160 160 180 190 200 Detail A Refer to Detail A Detail B Refer to Detail B Note...

Page 30: ...58 Manifold Tube End Assembly CPR comprises Items 50 70 2 50 197301 Connector Straight Male Male 4 60 IC017UF Manifold Tube Twin Bore 2 70 IC128 End Plug Assembly comprises Items 80 100 2 80 IC033 End...

Page 31: ...ttress and Seat Systems Service Manual Repair Page 27 Figure 15 Turbo Puls Mattress Replacement MR and Overlay OL 70 80 60 50 40 20 10 30 Note Items 70 and 80 are only fitted on the Mattress Replaceme...

Page 32: ...acement Standard Cover BB27004 Turbo Puls Mattress Overlay Luxury Cover 10 BB27055 Top Cover Assembly Standard for BB27001 and BB27002 1 BB27064 Top Cover Assembly Luxury for BB27004 20 BB27052 Loop B...

Page 33: ...10 30 30 Head End Feet End Alternating Non ventilated Item 20 9 off Alternating 4 off Non ventilated Item 20 all except IC120 Ventilated Item 70 IC 120 only Static Non ventilated Item 20 3 off Alterna...

Page 34: ...embly for IC044 and IC120 a 18 14 a a There are 18 off Cell Assemblies on the ICT18 Mattress Overlays as follows IC044 has 18 off IC058 Item 20 IC109 and IC116 have 18 off IC090 Item 20 IC120 has 14 o...

Page 35: ...13 ICT 6R Mattress Overlay OL Parts List Item Part Number Description Qty IC001 ICT 6R Standard Mattress Overlay 10 IC061 Loop Base Sheet Assembly 1 20 IC095 Cell Assembly 20 30 SP042 Manifold Assemb...

Page 36: ...ancell Seat Parts List Item Part Number Description Qty REF IC004 Alpha Trancell Seat 10 SW314 Loop Base Sheet Assembly 1 20 SP034 Cell Assembly 9 30 SP044 Manifold Assembly comprises Items 40 60 1 40...

Page 37: ...51 Loop Base Sheet Assembly 1 30 403053 Cell Assembly 9 40 403052 Manifold Assembly comprises Items 50 100 1 50 401300 T Connector 7 60 403305 Elbow Connector 2 70 BP431 Colder Connector Male 1 80 BP4...

Page 38: ...Item Part Number Description Qty REF BB27003 Turbo Puls Seat 10 BB27050 Top Cover Assembly 1 20 BB27051 Loop Base Sheet Assembly 1 30 BB27053 Cell Assembly 9 40 SP044 Manifold Assembly comprises Item...

Page 39: ...F ATD003DAR Alpha Trancell Deluxe Seat Cushion 1 10 ATD050 Top Cover Assembly 1 20 ATD051 Loop Base Sheet Assembly 1 30 ATD053 Cell Assembly 9 40 ATD052 Manifold Assembly 1 50 BP431 Colder Connector M...

Page 40: ...ve the top cover from the mattress or seat Strapped Top Cover 3 5 Carry out either of the following procedures depending on the strap configuration 3 5 1 Top covers secured with straps and buckles whi...

Page 41: ...mbly passes freely between the top cover and mattress or seat and does not get trapped Zipped Top Cover 4 3 Zip the sides of the top cover to the mattress or seat and connect the velcro strips at the...

Page 42: ...ells at the head end of the mattress pull apart the press studs that secure the end of the cell to the loop base sheet assembly This will allow access to the non return valve assemblies 5 3 Move the c...

Page 43: ...or on the end of the cell from the manifold tubes Note The T connector is part of the cell assembly 6 4 Pull the cell out through the loops in the loop base sheet assembly Alpha Trancell II Mattress O...

Page 44: ...in the loop base sheet assembly with the cell T connector adjacent to the manifold assembly 7 2 Carefully insert the two ends of the T connector into the manifold tubes 7 3 Connect the press studs tha...

Page 45: ...e cover assembly 8 4 Lift the manifold assembly complete with the CPR end plug assembly where fitted out of the mattress Alpha Trancell II Mattress Overlay 8 5 Remove the top cover Refer to Page 36 Se...

Page 46: ...he loop base sheet assembly on the manifold side 9 4 Install the top cover Refer to Page 37 Section 4 Alpha Trancell II Mattress Overlay only 9 5 Lay the manifold assembly next to the mattress overlay...

Page 47: ...ls out of the way to reveal the CPR end plug assembly 10 3 Replace the following parts on the CPR end plug assembly as necessary Refer to Figure 26 End plug 2 way Clevis pin Swing label and web assemb...

Page 48: ...are part of the manifold assembly 11 6 Remove the mattress overlay assembly 12 Installing the Loop Base Sheet Assembly All Mattresses MR and OL and Seat Systems except Alpha Trancell II 12 1 Lay the l...

Page 49: ...the hole in the base cover assembly 13 7 Lift the loop base sheet assembly complete with cells manifold assembly and CPR end plug assembly out of the mattress 13 8 Remove the foam block from the base...

Page 50: ...re 16 1 Do not disassemble the mattress or seat 16 2 Remove the connectors from the ends of the manifold tubes 16 3 Install the new connectors onto the ends of the manifold tubes Make sure the correct...

Page 51: ...em being repaired the press stud parts fitted to it are either plastic or metal Make sure that the new press stud parts are of the same material as the old press stud parts being removed Refer to Tabl...

Page 52: ...Hand Press Tool 1 20 MIS142 Die Set for Hand Press Tool Item 10 1 30 FAS169 Stud Post Schaeffer Plastic A R 40 FAS170 Stud Cap Schaeffer Plastic A R 50 FAS171 Stud Socket Schaeffer Plastic A R 60 FAS1...

Page 53: ...te stopper not inserted Check and replace Refer to Page 44 Section 10 Leakages Cells check welded seams grommets Replace cell s Refer to Page 40 Section 6 Refer to Page 41 Section 7 Manifold rectify o...

Page 54: ...ure flow meter 1 3 Test to the following requirements 1 3 1 Inflation test pressure 1 3 1 1 All mattress replacements and overlays 62 to 70 mmHg 1 3 1 2 All seat systems 50 to 60 mmHg 1 3 2 Inflation...

Page 55: ...Mattress and Seat Systems Service Manual Technical Specification Page 51 CHAPTER 6 TECHNICAL SPECIFICATION Note See Instruction for Use as reference...

Page 56: ...302 Foam Base for 400001DAR 400003ADV 400003DAR only 6 20 1 400050 Loop Base Sheet Assembly for 400001DAR 400002DAR 6 30 7 30 1 400076 Loop Base Sheet Assembly for 400003ADV 400003DAR 6 30 1 400062 To...

Page 57: ...K REF 402003HN Alpha Relief Mattress Replacement Hairnet Cover USA REF 402059 Top Cover Assembly for 402001DAR 8 10 1 402055 Hairnet Cover Assembly for 402003HN 8 10 1 400064 Base Cover Assembly for 4...

Page 58: ...T Connector 9 mm Bore 9 90 17 PXA335 Non Return Valve Assembly 9 100 2 AR2M072 Manifold Extrusion Blank Large 9 110 1 AR2M073 Manifold Extrusion Blank Small 9 120 1 AR2M310 Reducer 9 130 2 BP431 Colde...

Page 59: ...ell Deluxe Top Cover assembly 11 10 1 ATD056 Loop Base assembly 11 20 1 ATD59 Cell assembly 11 30 20 ATD060 Manifold Tube assembly 11 40 1 BB27054UF Manifold tube twin bore for ATD060 REF 1 BP431 Cold...

Page 60: ...Valve Assemblies 12 60 1 IC091 Manifold Tube Assembly Pump End for IC087 and IC137 a comprises Items 80 90 and 100 a Different connectors are fitted to the two Manifold Tube Assemblies Item 70 as foll...

Page 61: ...50 3 IC091 Manifold Tube Twin Bore without connectors 13 160 2 BP431 Colder Connector Male 13 170 5 BP432 Colder Connector Female 13 180 5 SW393 Tube Blue ID6 OD10 13 190 1 Part Number Description Fig...

Page 62: ...044 and IC120 a a There are 18 off Cell Assemblies on the ICT18 Mattress Overlays as follows IC044 has 18 off IC058 Item 20 IC109 and IC116 have 18 off IC090 Item 20 IC120 has 14 off IC058 Item 20 and...

Page 63: ...4 Alpha Trancell Seat REF SW314 Loop Base Sheet Assembly 18 10 1 SP034 Cell Assembly 18 20 9 SP044 Manifold Assembly 18 30 1 SW050 T Connector 18 40 7 SW052 Elbow Connector 18 50 2 SP044UF Manifold Tu...

Page 64: ...embly 20 40 1 SW050 T Connector 20 50 7 SW052 Elbow Connector 20 60 2 SP044UF Manifold Tube Twin Bore 20 70 1 Part Number Description Fig Item Qty ATD003DAR Alpha Trancell Deluxe Seat Cushion REF ATD0...

Page 65: ...42 Die Set for Hand Press Tool Item 10 27 20 1 FAS169 Stud Post Schaeffer Plastic 27 30 A R FAS170 Stud Cap Schaeffer Plastic 27 40 A R FAS171 Stud Socket Schaeffer Plastic 27 50 A R FAS152 Snap Faste...

Page 66: ...e ergonomic patient handling personal hygiene disinfection diagnostics and the effective prevention of pressure ulcers and venous thromboembolism we help professionals across care environments to cont...

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