background image

Final Engine 

Assembly

Make sure that the cylinders are secure to the crankcase.

Shown above in the illustration is the 1

1 cylinder configuration

of the kit. Note that the cylinder as shown has the

pushrods to the front and has an additional piece of tubing

installed to simulate the exhaust pipe. Check your scale

documentation for the correct method of assembly

.

Brass Hardware

Brass Hardware

Step 3

Side

V

iew

C/L

Some designs require an additional

part “B”. 

Additional parts available.

Manifold Port

W

ooden Ball

Sand and drill as necessary

.

Crankcase 

Assembly Detail

Stack parts a-d as shown in the drawing. Use the bolts

included in the kit for cosmetics after the wood parts are sealed.

Parts D and E are spaced apart using the bamboo dowels,

make sure that all the formers are centered to each other

.

Attach rear former F centering on the three holes provided.

Use additional pieces of the dowel to secure E to F

.

Finish the crank case by attaching parts G

as shown. Sand the joints between parts F

to a rounded edge fill as necessary

. Attach

the cylinders as per the version engine you

are building. Pushrods are mounted into the

front of the crankcase.

1 / 4 Scale Spacing 

15/16 part E to Firewall

A

B1 & B2

C

D

E

Contest Hint:

Box the model engine back behind the replica engine to place the propeller

in a scale position (use an drive shaft extension if necessary). Mount a bearing

race between part F and the firewall to allow the replica to spin from the draft

of

f the propeller

. DO NOT

 CONNECT

 T

THE DRIVE SHAFT!

when the engine is running the replica should spin freely as they did on the prototypes.

Make Sure that everything is securely attached so as not to lose any parts.

Always inspect the model before and after each flight.

F1 & F2

Note:

Additional parts B and F are to provide additional spacing to

match dif

ferent engine profiles, and to help in obtaining

the correct centerline spacing. Use as necessary

.

Step 2

Siemens Halske Aircraft Engine

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.

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Make the pushrods from scratch 

with 1/16 aluminum tubing

with 1/8 tube section for the

bottom slide. 

The pushrods mount 

to the top lever by slotting the

end of the tube and cross drilling

to make a clevis. File the plastic

levers to accommodate and secure

with a nut and bolt

Dif

ferent types of rocker arms are 

included in the laser cut sheets. 

The lar

ge arms are for the Gnome 

the other are for a LeRhone or Cler

get.

Exhaust manifolds are made from plastic tubing.

Stif

fen them with a piece of wire inside.

1 / 4 SCALE CONSTRUCTION DIAGRAM

COMPONENTS OF 

THIS DESIGN GRAPHIC 

AND REPRESENT

A

TION 

ARE REPRODUCED

WITH 

THE PERMISSION OF 

WWI 

AERO.

ARIZONA MODEL AIRCRAFTERS

A

 registered tradename of Digital Design LLC.

13814 N. 56th place, Scottsdale 

Arizona 85254.

SHEET

 1 of  2

SCALE OUTLINE DRA

WINGS

ARE SHOWN 

A

T

 2”:1’

 SCALE.

Copywrite 2004 by 

Arizona Model 

Aircrafters

a registered tradename of Digital design LLC.

N

A

RIZ

A

Models

www

.arizonamodels.com

Summary of Contents for Siemens Schukert D.111

Page 1: ...Siemens Schukert D 111 NA RIZ A Model Aircrafters www arizonamodels com Scale Detail Information Assembly Manual ...

Page 2: ......

Page 3: ...izer This is a good place to begin The horizontal stabilizer is fairly simple to build with a couple of twists to facilitate the final assembly of the aircraft It is built up over the spar on the plans and then assembled back onto the spar after it has been inserted through the fuselage Let s begin by cutting the Spruce square center spar to length and pin it into position over the plans Build the...

Page 4: ...the jig tube Trim them to an angled joint at the tail as shown on the plans Reinforce the area where the horizontal stabilizer spar will pass through using balsa and then trim the hole for the spar through the stringer Next sheet the wing saddle using 1 8 sheet balsa The saddle will use FP2 to maintain its correct angle Now complete boxing in the saddle by using scrap 1 8 balsa to tie the saddle i...

Page 5: ... t worry as the joint will be covered by fillets Once you are satisfied with the fit CA the stab in place Now that you have a plane of reference epoxy the vertical stab and skid fin into place Now comes the tricky part Strip some soft 1 16 balsa to a width of 1 2 Cut it to length I would recommend starting with the subfin as it will be least visible with a slight radius on the end which will be pl...

Page 6: ...rrect On my model I left the front strut flush to the plywood mount while building up the rear flush with cap strip to correct an incidence issue This method provides a better finished appearance than jacking the wing up above the strut Now that everything is together this is an excellent time to check the fit of your interplane struts These are a laminate of 3 32 balsa 1 8 lite ply and another la...

Page 7: ...e landing gear blocks To get this placed correctly with the Brison set the firewall 1 back into the box and epoxy it in place and install triangle stock for extra strength Cut away the former F1 until the engine sits flush against the firewall and then box the area where the carb sits using scrap balsa If you are building the late version shown on the plans with the cut away cowl you will have acc...

Page 8: ... block at the tail end and at the extended front corners Cut out the shape of the scoop using either a jigsaw or a hacksaw blade Take a piece of litho plate which is about longer and 1 1 2 wider than the scoop and lay it over the cutout and line up the piece at the marks you made where the scoop ends Sand a slight radius onto the end of a 6 piece of 3 8 hard wood dowel Begin rubbing this in small ...

Page 9: ... make the strut and wire fittings Cut them from 1 32 brass using the templates shown on the plans I would recommend not drilling the holes in the strut fittings until after they are bent to their U shape Once they are bent insert a piece of wood into the fitting and drill through This way your holes will line up One last thing I like to do is to solder a 4 40 nut on the side of the strut fitting w...

Page 10: ...e of taxing runs up and down the runway but the plane broke ground in 10 feet at half throttle I was now flying The plane tracked into the wind at a slight climb hands off I was a bit startled when I tried to turn as it took half rudder and full aileron to get the plane to turn I had initially set the throws conservatively due to four ailerons and a huge elevator and with the breeze it was not com...

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Page 14: ...el or tubing not supplied Step 2 Bolt the spinner back plate through part A B With tape attach the spinner to the back plate for a secure fit Step 3 Using a drill press drill through the spinner and base plate as indicated at the score lines Drill for a 1 72 flat head machine screw Use a reamer bit to scoop out the holes so the screws will mount flush Tap the holes or use a self taping machine scr...

Page 15: ...should spin freely as they did on the prototypes Make Sure that everything is securely attached so as not to lose any parts Always inspect the model before and after each flight F1 F2 Note Additional parts B and F are to provide additional spacing to match different engine profiles and to help in obtaining the correct centerline spacing Use as necessary Step 2 Siemens Halske Aircraft Engine C y l ...

Page 16: ...ITH THE PERMISSION OF WWI AERO ARIZONA MODEL AIRCRAFTERS A registered tradename of Digital Design LLC 13814 N 56th place Scottsdale Arizona 85254 SHEET 2 of 2 SCALE OUTLINE DRAWINGS ARE SHOWN AT 2 1 SCALE Copywrite 2004 by Arizona Model Aircrafters a registered tradename of Digital design LLC N A RIZ A Models www arizonamodels com ...

Page 17: ...NK HA K U N P A TT UC R K D AUS NOTB AUS DR N I U Z C N K BE NZ FU E L B L T E O N N HAND PUMPE MOTOR PUMPE A DE U I E S B BE N ID I E E M O ET N E A R M N I E DRUCK AUS AR Magneto ALBATROSS FLUGEWERKS Paint Silver Bend pin for handle Paint Black Engine Controls Make switch levers from scrap wood sand to shape Refer to photographs of your prototype aircraft for arrangement UC R K D NOT TANK HA K U...

Page 18: ... 6 0 1 2 0 1 5 0 2 1 0 2 4 0 3 0 0 330 C p a s m I o I I K me r e A Muc h e n Aluminum Tube sections Aluminum covered or painted acrylic Metal tube Aluminum covered acrylic Cover or paint to aluminum Wood disk Wood ball or wood disk Optional Hardware 12 sets required or you can use the trimmed heads of small nails ACTUAL SIZE 1 4 SCALE High Resolution Print M r e S e tn n d N O S W 30 6 0 1 2 0 1 ...

Page 19: ...ase Plate no hole Music wire Pin Full airplane kits include part as part of the metal sets Stand alone kits have 1 64 plywood indicators cut im x a a ll M 70 60 50 40 0 5 10 20 30 B e n z i n U h r Patent In den Staaten Miesten Fokker Dr 1 High Resolution Graphic Music wire or Pin Tube Section From Scrap Tube Section Cut to Length PARTS Finished kit shown unpainted Tubing supplied by the builder U...

Page 20: ...aft Stores or a jeweler Cockpit Combing Stitch around edge of cockpit opening Use a split fuel tube section and wrap the leather around Use a sharp needle Soaking the leather first will make it more pliable Cable Grommet For use with a pull pull control system CA or stitch to fabric covering at the point s where the control cables exit Albatross Configuration Shown Options Seat Bottom Doubler to b...

Page 21: ...early aircraft http ArizonaModels com Send your ideas and photos to Make instrument bodies from rolled strips of aluminum lithoplate or strips of manila folder paper Paint the inside flat black to finish Brass or aluminum tube sections can be substituted for the lithoplate however the edges of the laser cut parts will need to be sanded to reduce the diameter slightly Use bent wire or pins painted ...

Page 22: ...ood Plastic Ball Feed Dump parts A B C D E F I G H J K L M N O P Q R S T U V W X Y Z a b c d e f g h i Aluminum Tubing or Wood Dowel CUSTOMER SUPPLIED Parts Identification Drawing All Scales Page 1 N A RIZ A Model Aircrafters ...

Page 23: ...the bottom you can use the 4 small holes in the corners of part A to help in securing the parts in place while the glue is drying Step 5 When dry wrap parts C and B around A Take care to align the holes as closely as possible If necessary clear the holes with a small rat tail file of small Dremel de burring head Next mount the gun site and gun mount to the coolling barrel If the gun is to be mount...

Page 24: ...the bottom you can use the 4 small holes in the corners of part A to help in securing the parts in place while the glue is drying Step 5 When dry wrap parts C and B around A Take care to align the holes as closely as possible If necessary clear the holes with a small rat tail file of small Dremel de burring head Next mount the gun site and gun mount to the coolling barrel If the gun is to be mount...

Page 25: ...own Clip a brass pin to help in securing the ball to the lever Step 8 Mount the lever assembly in position using a brass pin to help in securing to the lock assembly As you place the assembly in position space the lever off of parts X by placing the brass washer underneath N V W X Brass Pin T Y R S Wood Ball G M H Rear Site components Cut part H as shown Green Line and fold up at 90 degrees Attach...

Page 26: ...IGHT SIDE FULL VIEW TOP VIEW LOCK BOTTOM VIEW LOCK N A RIZ A ARIZONA MODEL AIRCRAFTERSA registered tradename of Prototype Production and Engineering inc 14795 North 78th Way Unit 800 Scottsdale Arizona 85260 Arizona Model Aircrafters Maxim Spandau Part e h Part e h ...

Page 27: ...hute on the right side photos parts are included in the kit to build the feed as shown or fully enclosed refer to your specific planes documentation The feed chute sides will require some shaping prior to mounting depending on the model of plane Photographs courtesy of The Champlin Fighter Museum Mesa Arizona SPANDAU Assembly Drawings All Scales Page 5 N A RIZ A Model Aircrafters ...

Page 28: ...re the exact diameter of the rim and using a compass draw a circle on the plywood Drill the exact center use a drill press if possible Make sure the center wire is perpendicular to the surface of the plywood Center the rim and pin in place then slide the hub assembly over the center wire and you are ready to lace the wheel SHEET 1 of 4 NA RIZ A ARIZONA MODELAIRCRAFTERS A registered tradename of Pr...

Page 29: ...side Check that the rim is concentric to the hub when satisfied solder and trim the ends Hint To check the concentricity before soldering the spokes at the rim Take the rim and spin it on a piece of wire Gently press it true before soldering the rim 1 1 2 2 3 3 1 2 3 First layer Second layer SHEET 2 of 4 NA RIZ A ARIZONA MODELAIRCRAFTERS A registered tradename of Prototype Production and Engineeri...

Page 30: ...luded Scale Music Wire Rim Hole Scale valve stems can be made from the same section of tubing mentioned above with a pin mounted Valve Pin Rim Drill Hole Note Spoke material is not included as a standard part of the kit Depending on the type of wheel you are making there are several options For most applications WWI you can use music wire available at any hobby shop and Michael s Craft stores in t...

Page 31: ...UE 5PB2 6 E BLUE GREEN 7 5BG3 4 BOTTOM PATTERN COLOR 5 COLOR A PURPLE 5P4 4 B YELLOW 10YR6 6 C LILAC 5RP5 6 D BLUE 2 5PB4 4 E BLUE GREEN 7 5BG4 4 COLOR REFERENCES from METHUEN HANDBOOK REFERENCE LISTINGS OBTAINED FROM WW1 AEROPLANES Number 88 Feb 1982 PP 44 60 NOTE Color chips scanned with HP4C Flatbed scanner calibrated to HP250C Plotter through Corel 6 0 Colors reprinted with CMYK Process 1 4 Sc...

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Page 34: ...na Model Aircrafters is a registered trade name ofDigital Design LLC 13814 N 56th place Scottsdale AZ 85454 602 971 5646 602 971 5644FAX www ArizonaModels com NA RIZ A Model Aircrafters www arizonamodels com ...

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